China Standard Water Cooler Rotary Screw  Oil Free Air Compressors 12v air compressor

Product Description

Water Cooler Rotary Screw Oilless Air Compressors

Application :
Air compressor is general industry equipment, is the second largest power source, is also the process air source with multiple uses, widely used in mining exploitation, oil drilling, iron and steel metallurgy, electric power, shipbuilding, electronics production, petroleum chemical industry, light industry, machinery manufacturing, food and medicine, transportation facilities, shipping docks, casting coating, automobile industry, aerospace, military technology, infrastructure and so on fields.
Features: adopt twin rotor/screw air end for compression air.

 

Advantages of our screw air compressor
1. Approved by ISO9001certificate, SGS, CE and etc..
2. Adopt the most advanced technology and world famous brand of twin rotor/screw air end in designing and  manufacturing, no leakage, ensure high air discharge and low energy consumption.
3. Adopt high quality electric motor with CHINAMFG bearing, IP54, convenient maintenance and long use life.
4. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level. 

5. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control methods, can meet different clients demand.
6. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
7. Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
8. Equip with after air compression cooler combination with the air and water separator, compact structure and save space, avoid leakage and improve the air and water separating efficiency mostly.

Parameters of  our twin-screw air compressor 

NOTE: F stands for wind cooling type, W stands for water cooling type. Other type of pressure value machine can be customized.

Model TKL-2F TKL-3F TKL-4F TKL-5F TKL-7F TKL-11F TKL-15F TKL-18F TKL-22F TKL-30F TKL-37F TKL-45F/W TKL-55F/W TKL-75F/W TKL-90F/W
Air displacemen/
Exhause pressure (m3/min/Mpa)
0.33/0.7 0.43/0.7 0.6/0.7 0.8/0.7 1.23/0.7 1.65/0.7 2.7/0.7 3.0/0.7 3.6/0.7 5.2/0.7 6.6/0.7 7.8/0.7 10.1/10.7 13.5/0.7 16.3/0.7
0.33/0.8 0.4/0.8 0.55/0.8 0.7/0.8 1.16/0.8 1.62/0.8 2.5/0.8 2.92/0.8 3.53/0.8 5.0/0.8 6.3/0.8 7.5/0.8 9.8/0.8 12.3/0.8 15.6/0.8
0.25/1.0 0.36/1.0 0.5/1.0 0.65/1.0 1.02/1.0 1.4/1.0 2.0/1.0 2.7/1.0 3.2/1.0 4.5/1.0 5.6/1.0 6.8/1.0 8.8/1.0 11.0/1.0 14.2/1.0
0.22/1.3 0.3/1.3 0.45/1.3 0.6/1.3 0.86/1.3 1.21/1.3 1.8/1.3 2.2/1.3 2.4/1.3 3.5/1.3 4.8/1.3 5.8/1.3 7.2/1.3 9.0/1.3 11.5/1.3
Power/ (Kw) 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Ooltage (V/Hz) 380V/50Hz
Noise    (±3,dBa) 63 63 65 65 67 67 68 70 72 73 74 75 76 78 78
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size 1/2″ 1/2″ 1/2″ 1/2″ 1/2″ 3/4″ 1″ 1″ 1″ 1 1/2″ 1 1/2″ 1 1/2″ DN50 DN50 DN50
Weight (Kg) 260 280 300 350 360 400 430 590 650 950 980 1050 1850 1900 2100
Dimensions (mm) 800*760*1102 800*760*1102 800*760*
1102
800*760*
1102
800*760*
1102
950*760*1202 900*1000*1290 belt type 900*1000*1290 1500*950*1280 1600*1100*1430 1900*1150*1500 2000*1150*1680
strait type 1350*850*1257

 

Model TKL-110
F/W
TKL-132
F/W
TKL-160
F/W
TKL-185
F/W
TKL-200
F/W
TKL-220
F/W
TKL-250
F/W
TKL-280
F/W
TKL-
315W
TKL-
355W
TKL-
400W
TKL-
450W
TKL-
500W
TKL-
560W
TKL-
630W
Air displacemen/
Exhause pressure (m3/min/Mpa)
20.4/0.7 24/0.7 27.8/0.7 32.5/0.7 35/0.7 40.7/0.7 45.3/0.7 51.5/0.7 57/0.7 68/0.7 73.6/0.7 83/0.7 90/10.7 101/0.7 111/0.7
20/0.8 23/0.8 27.1/0.8 30.5/0.8 33.3/0.8 38.2/0.8 43/0.8 50.5/0.8 55.5/0.8 66.2/0.8 71.4/0.8 82/0.8 89/0.8 100/0.8 110/0.8
17.8/1 21/1.0 25.2/1.0 27/1.0 30.6/1.0 34.5/1.0 38.1/1.0 43/1.0 50.5/1.0 55.6/1.0 62/1.0 73/1.0 80/1.0 86/1.0 95/1.0
14.5/1.3 18.1/1.3 21.2/1.3 23.6/1.3 26.3/1.3 29.8/1.3 35/1.3 38.3/1.3 42.1/1.3 46.5/1.3 52.5/1.3 60/1.3 68/1.3    
Power/ (Kw) 110 132 160 185 200 220 250 280 315 355 400 450 500 560 630
Ooltage (V/Hz) 380V/50Hz 380-10000V/50Hz
Noise    (±3,dBa) 78 78 78 78 80 80 80 80 80 80 82 82 82 82 82
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size DN80 DN80 DN80 DN80 DN100 DN100 DN100 DN100 DN125 DN125 DN150 DN150 DN150 DN200 DN200
Weight (Kg) 3300 3500 4000 4600 4700 5100 5100 5500 7500 8300 8400 9000 9500 10000 10000
Dimensions (mm) F 2800*1540*1900 F 2800*1540*1900 F 3150*1650*1900 F 3100*1940*2389 F 3400*2000*2330 4500*200*2462 4650*2340*2835
W 2400*1540*1900 W 2400*1540*1900 W 2600*1700*1980 W 2600*1700*1980 W 3200*1800*2125

Our factory and workshop:

After sales service for our air CHINAMFG product:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

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Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can Oil-Free Air Compressors Handle High-Pressure Applications?

Yes, oil-free air compressors are capable of handling high-pressure applications, but certain considerations need to be taken into account. Here’s a detailed explanation of the capabilities and considerations regarding the use of oil-free air compressors in high-pressure applications:

1. Compressor Design:

Oil-free air compressors are designed to deliver oil-free compressed air, and some models are specifically engineered to handle high-pressure requirements. These compressors incorporate robust components, such as high-strength materials, reinforced valves, and advanced sealing technologies, to withstand the higher pressures generated during compression. They are typically designed to operate within specific pressure ranges, and their performance and reliability are optimized for those ranges.

2. Pressure Rating:

When selecting an oil-free air compressor for a high-pressure application, it is crucial to consider the compressor’s pressure rating. The pressure rating indicates the maximum pressure that the compressor can reliably generate and maintain. Oil-free compressors suitable for high-pressure applications are available with varying pressure ratings, ranging from several hundred PSI (pounds per square inch) to several thousand PSI, depending on the specific model and manufacturer. It’s important to choose a compressor with a pressure rating that meets or exceeds the requirements of the intended application.

3. Operating Efficiency:

Operating efficiency is an important consideration when using oil-free air compressors for high-pressure applications. As the pressure requirement increases, the compressor may consume more energy to achieve and maintain the desired pressure. It’s advisable to select a compressor that is optimized for energy efficiency, as it can help reduce operating costs and minimize environmental impact. Compressors equipped with advanced control systems, variable speed drives, and efficient motor designs can enhance overall energy efficiency in high-pressure applications.

4. Air Treatment and Filtration:

High-pressure applications often require dry and clean compressed air. In addition to the oil-free operation, it is important to ensure that the compressed air is adequately treated and filtered to remove moisture, particulates, and other contaminants. The use of appropriate air dryers, filters, and separators in the compressed air system is necessary to maintain the desired air quality and protect downstream equipment in high-pressure applications.

5. System Safety and Regulations:

High-pressure applications present additional safety considerations. It is essential to ensure that the entire compressed air system, including the compressor, storage tanks, piping, and safety devices, is designed, installed, and operated in compliance with relevant safety regulations and standards. Pressure relief valves, pressure gauges, and other safety devices should be appropriately sized and configured to handle the high-pressure conditions. Regular inspections, maintenance, and adherence to safety protocols are crucial to ensure the safe operation of the high-pressure oil-free air compressor system.

It’s important to consult with compressor manufacturers or industry experts to determine the suitability of specific oil-free compressors for high-pressure applications. They can provide guidance on selecting the right compressor model, assessing system requirements, and ensuring compliance with safety standards.

By considering the design, pressure rating, operating efficiency, air treatment, and system safety, oil-free air compressors can successfully handle high-pressure applications in various industries, including manufacturing, automotive, aerospace, and energy.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

Are Oil-Free Air Compressors Suitable for Food and Beverage Industries?

Yes, oil-free air compressors are highly suitable for the food and beverage industries and are widely used in various applications within these sectors. The clean and oil-free compressed air produced by these compressors is essential to maintain product quality, ensure food safety, and meet industry regulations. Here’s a detailed explanation of why oil-free air compressors are suitable for the food and beverage industries:

1. Preventing Contamination:

The primary advantage of oil-free air compressors in the food and beverage industries is the prevention of oil contamination. These industries have stringent hygiene and safety standards, and any contamination in the production process can compromise product quality and consumer health. Oil-free compressors eliminate the risk of oil particles entering the compressed air stream, ensuring that the compressed air used in various processes, such as packaging, filling, and bottling, is free from oil contamination.

2. Preserving Food Freshness:

Oil-free air compressors help maintain the freshness and quality of food products. In applications such as food packaging, where compressed air is used to create a protective atmosphere or seal packaging, the absence of oil eliminates the risk of oil residues affecting the taste, aroma, or shelf life of the packaged food. Oil-free compressors ensure that the compressed air used for these purposes is clean and does not introduce any unwanted flavors or odors.

3. Compliance with Food Safety Standards:

The food and beverage industries are subject to strict regulations and standards to ensure food safety. Oil-free air compressors help companies meet these requirements by providing clean, oil-free compressed air that adheres to food safety guidelines. Compressed air used in processes like air agitation, product drying, or pneumatic conveyance must be free from contaminants to prevent cross-contamination and maintain hygienic conditions throughout the production chain.

4. Minimizing Product Loss and Waste:

In the food and beverage industries, any product loss or waste can have significant financial and environmental implications. Oil contamination in compressed air can lead to product spoilage, resulting in costly product losses and waste. By using oil-free air compressors, the risk of product contamination is minimized, helping to reduce waste and improve overall production efficiency.

5. Ensuring Equipment Performance and Longevity:

Oil-free air compressors help protect sensitive food and beverage production equipment from oil-related issues. Oil contamination can damage pneumatic valves, seals, and other components, leading to equipment malfunction, unplanned downtime, and costly repairs. Oil-free compressors eliminate these risks, ensuring the longevity and reliable performance of the production equipment.

6. Meeting Industry-Specific Requirements:

The food and beverage industries have specific requirements for compressed air quality and purity. Oil-free air compressors are designed to meet these industry-specific requirements, often complying with standards such as ISO 8573-1 Class 0, which certifies the air as completely oil-free. This certification provides assurance that the compressed air meets the strictest quality standards and is suitable for critical applications in these industries.

By using oil-free air compressors, companies in the food and beverage industries can maintain the highest standards of product quality, hygiene, and safety. It is essential to select oil-free compressors specifically designed for these industries and follow proper maintenance protocols to ensure consistent performance and compliance with industry regulations.

China Standard Water Cooler Rotary Screw  Oil Free Air Compressors   12v air compressorChina Standard Water Cooler Rotary Screw  Oil Free Air Compressors   12v air compressor
editor by CX 2024-02-14