Tag Archives: gas compressor

China manufacturer Petroleum, Chemical, Gas and Oil Free Air Compressor with high quality

Product Description

Detailed Photos

Petroleum, Chemical, Gas and Oil Free Air Compressor

Description&Advantages

Product Descriptions:
The air compressors manufactured by ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.

Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.

As a specialty gas compressor, this model can also compress gases like helium, natural gas, LPG, associated petroleum gas, hydrogen, argon, ethylene, propylene, propane, chloromethane, chloroethane, ethylene oxide, perfluoroethane, carbon monoxide, ammonia, dimethyl ether, carbon dioxide, and coal gas. It’s widely used in industries like petroleum, chemical, fertilizer, metallurgy, industrial gases, fuel gas, food, and more.

Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.  It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

Model Flow m3/h Inlet Pressure
(Mpa)
Outlet Pressure
(Mpa)
Weight
(Kg)
Power
(Kw)
VW-6/16-24 360 1.6 2.4 2600 110
VW-6/(0-1.62)-(5-21) 360 0-0.162 0.5-2.1 2350 75
WW-26.7/0.5-10 1602 0.05 1 4500 250
DW-2/0.2-16 120 0.02 1.6 1500 22
WW-3/8 180 normal pressure 0.8 1500 22
2VW-50/3.5 3000 normal pressure 0.35 6000 220
2VW-16.7/0.5-20 1002 0.05 2 6500 185
ZW-0.6/6-10 36 0.6 1 760 5.5
ZW-0.8/12 48 normal pressure 1.2 1200 7.5
DW-9.5/7 570 normal pressure 0.7 2600 55
VW-4.5/0.5-10 270 0.05 1 2100 37
2VW-25/25 1500 normal pressure 2.5 2100 250
2VW-50/3.5 3000 normal pressure 0.35 6000 220
DW-4.5/0.5-13 270 0.05 1.3 2500 18.5
ZW-0.46/(5-10)-(15-20) 27.6 0.5-1.0 1.5-2.0 850 11
VW-5.6/(1.5-2)-25 27.6 0.15-0.2 2.5 2000 55
V-6.5/(1-3)-7 390 0.1-0.3 0.7 1900 37
WW-2.5/3-250 150 0.3 25 3500 110

Our Factory

 

Part of Customer Visit

 

Certifications & Testing

 

Related Product

 

FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message  Get product Offer & Brochure!!!

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Teams
Warranty: 18 Months
Lubrication Style: Customized
Cooling System: Air Cooling/Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Samples:
US$ 40000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

Can Oil-Free Compressors Be Integrated into Existing Systems?

Yes, oil-free compressors can be integrated into existing systems in many cases. Here’s a detailed explanation of the integration possibilities and considerations when incorporating oil-free compressors into existing systems:

1. Compatibility:

Before integrating an oil-free compressor into an existing system, it’s important to assess the compatibility between the compressor and the system. Consider factors such as the required air pressure and flow rate, the electrical requirements, and the physical space available for installation. Compare these requirements with the capabilities and specifications of the oil-free compressor to ensure a suitable match.

2. Installation:

The installation process may vary depending on the specific system and compressor configuration. In some cases, it may be a straightforward replacement of the existing compressor with the oil-free compressor. However, certain modifications or adjustments may be necessary to accommodate the differences between oil-lubricated and oil-free compressors. For example, oil-free compressors may require additional filtration or moisture removal equipment to maintain the desired air quality. It’s essential to follow the manufacturer’s installation guidelines and consult with qualified professionals if needed.

3. Piping and Connections:

When integrating an oil-free compressor into an existing system, the piping and connections need to be evaluated. The existing piping should be inspected for any potential issues such as leaks, corrosion, or inadequate sizing. Depending on the specific requirements of the oil-free compressor, modifications to the piping system may be necessary to ensure proper airflow, pressure drop, and connection compatibility. It’s crucial to ensure that the piping system can handle the air volume and pressure generated by the oil-free compressor without any restrictions or safety risks.

4. Control and Monitoring:

Integrating an oil-free compressor into an existing system may involve adjustments to the control and monitoring components. The control system should be capable of effectively operating and regulating the oil-free compressor based on the desired air pressure and flow requirements. This may require reprogramming or reconfiguring the control settings to accommodate the specific features and functionalities of the oil-free compressor. Additionally, monitoring systems should be updated to include relevant parameters specific to oil-free compressor operation, such as air purity levels or maintenance alerts.

5. Training and Familiarization:

When integrating an oil-free compressor into an existing system, it’s important to provide training and familiarization to the personnel responsible for operating and maintaining the equipment. The differences between oil-lubricated and oil-free compressors should be clearly explained, including any specific maintenance requirements or operational considerations. Training sessions can help ensure that the staff understands the new equipment and can effectively operate and maintain it in a safe and efficient manner.

6. Benefits and Considerations:

Integrating an oil-free compressor into an existing system offers several benefits. It can improve air quality, eliminate the risk of oil contamination, and enhance the performance and reliability of the compressed air system. However, it’s important to consider the initial investment costs, potential modifications required, and the overall compatibility with the existing system. Conducting a thorough cost-benefit analysis and consulting with experts can help determine the feasibility and potential advantages of integrating an oil-free compressor into the existing system.

In summary, oil-free compressors can generally be integrated into existing systems with proper assessment, planning, and installation procedures. Evaluating compatibility, ensuring appropriate installation, addressing piping and connection requirements, adjusting control and monitoring systems, providing adequate training, and considering the associated benefits and considerations are crucial steps in successfully integrating an oil-free compressor into an existing system.

air compressor

Can Oil-Free Compressors Be Used in Medical Applications?

Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:

1. Surgical Tools and Instrumentation:

Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.

2. Respiratory Devices:

In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.

3. Dental Equipment:

Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.

4. Laboratory Applications:

Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.

5. Pharmaceutical Manufacturing:

In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.

6. Medical Gas Systems:

Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.

Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.

China manufacturer Petroleum, Chemical, Gas and Oil Free Air Compressor   with high qualityChina manufacturer Petroleum, Chemical, Gas and Oil Free Air Compressor   with high quality
editor by CX 2024-05-10

China Good quality Reciprocating Piston Natural Gas Compressor, Vertical, Oil-Free/Low Oil Lubrication, Customizable for Bog, Air, Hydrogen, Ammonia, and Other Air Compressor wholesaler

Product Description

Detailed Photos

Factory Price Large Flow Oil Lubrication CH4 Methane Pressure Booster Natural Gas Compressor Reciprocating Natural Gas Compressor

Description&Advantages

Product Descriptions:
Mainly used for boosting and transporting natural gas into the pipeline network (natural gas extraction from pipelines, recovery and cHangZhou of combustible gases). It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding for bottle production in the food industry, and dust removal from parts in machinery manufacturing

Advantages:
Our products, incorporating technology from Austria’s LMF and Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor.  It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults

Product Parameters

Model Flow
m3/h
Inlet Pressure
(Mpa)
Outlet Pressure (Mpa) Weight(Kg) Power(Kw)
VW-6/16-24 360 1.6 2.4 2600 110
VW-6/(0-1.62)-(5-21) 360 0-0.162 0.5-2.1 2350 75
WW-26.7/0.5-10 1602 0.05 1 4500 250
DW-2/0.2-16 120 0.02 1.6 1500 22
WW-3/8 180 normal pressure 0.8 1500 22
2VW-50/3.5 3000 normal pressure 0.35 6000 220
2VW-16.7/0.5-20 1002 0.05 2 6500 185
ZW-0.6/6-10 36 0.6 1 760 5.5
ZW-0.8/12 48 normal pressure 1.2 1200 7.5
DW-9.5/7 570 normal pressure 0.7 2600 55
VW-4.5/0.5-10 270 0.05 1 2100 37
2VW-25/25 1500 normal pressure 2.5 2100 250
2VW-50/3.5 3000 normal pressure 0.35 6000 220
DW-4.5/0.5-13 270 0.05 1.3 2500 18.5
ZW-0.46/(5-10)-(15-20) 27.6 0.5-1.0 1.5-2.0 850 11
VW-5.6/(1.5-2)-25 336 0.15-0.2 2.5 2000 55
V-6.5/(1-3)-7 390 0.1-0.3 0.7 1900 37
WW-2.5/3-250 150 0.3 25 3500 110

Our Factory

 

Part of Customer Visit

 

Certifications & Testing

 

Related Product

 

FAQ

Q:Are you a factory?

A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.

Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.

Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.

Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products

Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
    For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard            against any potential damage during the shipping process.

Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.

Send message  Get product Offer & Brochure!!!

 ↓↓↓

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Local Teams
Warranty: 18 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling/Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Samples:
US$ 40000/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Good quality Reciprocating Piston Natural Gas Compressor, Vertical, Oil-Free/Low Oil Lubrication, Customizable for Bog, Air, Hydrogen, Ammonia, and Other Air Compressor   wholesaler China Good quality Reciprocating Piston Natural Gas Compressor, Vertical, Oil-Free/Low Oil Lubrication, Customizable for Bog, Air, Hydrogen, Ammonia, and Other Air Compressor   wholesaler
editor by CX 2024-02-02

China Germany Technology Industrial High Pressure Piston Natural Gas Compressor with Dryer, Air Tank and Filters Series air compressor portable

Solution Description

Item Description

The series of higher pressure compressors made by our organization are commonly utilised in higher pressure transmission and transformation stations of hydropower stations, chemical machinery, aerospace scientific study, and so forth. Can provide dry and clean higher force gasoline compression medium: air, nitrogen, carbon dioxide, normal gas and other particular gases the device is v-type 2 variation level piston compressor, 5 stage compression I-II-IV is a column,I-III-V is a column 1 level cylinder two, other amounts are a, 1 2 3 consumption and exhaust valves with excellent performance of the mesh valve structure, all stainless metal content this structure in minimal set up segment has the premier powerful flow region of the air valve, even though the sounds is tiny, reputable and long daily life The 4 – and 5-phase blended valve of this machine adopts the air valve produced by Austria Helbiger company, with superior performance. The air pipe is made of stainless metal to ensure that the compressed medium is clear and the pipe is not rusted. The general arrangement of the equipment is compact and addresses a modest area.

The machine is custom-made according to the need, the distinct cost is dependent on the configuration needs (gas composition, exhaust quantity and stress).

Thorough Images

Organization Profile

 

Certifications

 

Following Income Provider

1.Fast response in 2 to 8 several hours, with a reaction rate exceeding 98%
two. 24-hour phone service, you should feel totally free to speak to us
3. The total machine is guaranteed for 1 yr (excluding pipelines and human elements)
4. Give consulting service for the support daily life of the total machine, and supply 24-hour specialized help by way of email
five. On-internet site set up and commissioning by our seasoned experts

FAQ

1) Are you factory?
Completely! You have touched the principal sources of Cng all-natural gas/Lpg/Co2/Ammoina Compressor. We are factory.

two) Can you customize generate compressor?
Positive, you want explain to us some below data then we can give you a expert manufacture layout program supplying
A. The fuel compression medium
B. The stream rate: _____Nm3/hr
C. Inlet force: _____ Bar
D. Discharge force: _____ Bar
E. Inlet temperature
F. Outlet temperature (if you necessitating for air cooling or drinking water cooling)

three) What’s your shipping time?
Generally compressor with 30-85 times

4) How long could your air compressor be used?
Typically, much more than 20 years.

five) How extended is your compressor guarantee?
Usually 1 year /twelve Months for whole compressor device. And we can provide more warranty if necessary.

US $12,030-90,225
/ Piece
|
1 Piece

(Min. Order)

###

After-sales Service: Whole Life After Sale Service
Warranty: 1 Year
Lubrication Style: Oil-less
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal

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Customization:
US $12,030-90,225
/ Piece
|
1 Piece

(Min. Order)

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After-sales Service: Whole Life After Sale Service
Warranty: 1 Year
Lubrication Style: Oil-less
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal

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Customization:

A Buyer’s Guide to Air Compressor Types

There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with two pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
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Single-stage air compressors

A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places.
These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money.
Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs.
A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life.
Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the two types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.

Rotary vane compressors

Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application.
While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor.
A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor.
Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last nine to eighteen months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty.
Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
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Rotary vane compressors with low-noise models

If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality.
This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating.
Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines.
If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for two to five diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond.
The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
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Rotary vane compressors with two pistons

The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones.
The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below.
The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose one with the lowest price tag. You can also opt for rotary vane compressors that are oil-free.
Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young.
These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.

China Germany Technology Industrial High Pressure Piston Natural Gas Compressor with Dryer, Air Tank and Filters Series     air compressor portableChina Germany Technology Industrial High Pressure Piston Natural Gas Compressor with Dryer, Air Tank and Filters Series     air compressor portable
editor by czh 2023-01-26