Product Description
| Voltage | Power | Tank |
| 110V or 220V | 545w | 32L |
Rated Voltage: 220VAC 50Hz;
Current: 2.4A;Power: 545W;Volume Flow: 70L/ min;Actuating Pressure: 0.77Mpa;Gas Holder Volume: 32L;Noise: 55- 62dB;Weight: 29kg;
Package Size: 42* 42* 68cm(Carton)
1.High quality compressor:
The compressed air oil free , greatly improved cleanness.Suitbale for dental clinic& laboratory which have strict requirement of qir quality
2. High efficiency &long lifespan:
the key moving parts engaged self lubricating function , high efficiency working motor can continuous 24-hours operation ,the lifespan is over 10 years .
3.Application of oil free dental air compressor :
it’saccomodate to dentistry,medical ,Laboratory; Pharmacy; Food Fermentation; Life Science; Biotechbology; Analytical Instrument
if order small quantity ,we can send it to you by express
if big order, by sea is best way
Professional customer service staff
HangZhou Dental Mecial Equipment Co., Ltd, Built in 2012, Speical in Producing in Dental unit/Chair and Dental Equipemnt Export .
Now we have the CE AND ISO13485,Our Dental Unit/Chair is exported to More than 80 Countries and Area .
Our factory has scientific management system, stringent quality control and assurance, excellent team of skilled technical staff and production personnel, ensuring excellent quality for customers with OEM requirements, by which we have attained high reliability and high reputation in the market.
With strong R&D, we keep working on the improvement and innovation to advance with the evolving dentistry development.
Our dental equipments always receive warm welcome throughout the globe by high and stable quality, competitive price, and our best service and quick technical support.
If you are interested, please take a look around and select your favourite models.
We sincerely hope to cooperate with dental importer, distributor, dealer, wholesaler and retailer CHINAMFG and create a bright future
Our marketing network spread over the whole country, we have provided a large number of quality products for domestic large-scaled and middle hospitals,
Which has been favourably commented by Experts and colleagues. Taking the advanced technology as the forerunner, we deeply carry outOur marketing network spread over the whole country, we have provided a large number of quality products for domestic large-scaled and middle hospitals, which has been favourably commented by Experts and colleagues.
Taking the advanced technology as the forerunner, we deeply carry out enterprise interior basic management work and enjoy a high reputation across the country. Be awarded”Customers’
Trustworthy Enterprise” “advanced unit in quality” and so on. Take the Quality as the First, Customer as the Focus,
For the purpose of serving the public and requitig a society and strive for Excellent Realistic and innovative, The staff members of our company cordially welcome guests both at home and aboard to visit us for business or cooperation.
ShowRoom
WorkShop
Warehouse
FAQ
Q1. Are you a manufacturer, or a trading company?
A: We are the Direct Sales Company of manufacturer
Q2. What’s the delivery time?
A:after the payment(50% Invoice Value), in the first week, we will Produce the dental Unit for you , in the second week, we will arrange the delivery for you ). if the order is too much , we will confirm it first
Q3. What’s your price terms?
A: Our price is EX-Work price. For CIF & FOB price, welcome to contact us directly by email, phone.
Q4.How can I order?
A: We will make quotation after you send us your purchase plan (including product name, model and quantity). If you agree with the quotation, please send us your company name, address and telephone for goods delivery. We will make proforma invoice and inform you the payment way. Goods delivery details will also be informed accordingly.
Q5. What’s the payment method?
A: T/T (Bank Transfer), Western Union, Money Gram, Paypal.
Q6.What about the warranty period and after-sale service?
A: Dental equipment, like dental unit, autoclave, air compressor, x-ray unit, has 1 year warranty period.
If you have problem in using, you can describe the problem details, we will ask technician to give your solution. Free spare parts can be provided if necessary.
Q7.Do you supply OEM service?
A: Yes, we can supply OEM service for dental unit. Air compressor, X-Ray unit, dental handpiece,endo files, gutta percha, points, ect.
Q8. How to contact us?
A1: Send your Inquiry Details in the Below, Click “Send” Now!
A2: You can talk online
A3: You can talk online by WhatsApp or Wechat.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Applicable Departments: | Orthodontic Department |
|---|---|
| Certification: | ISO, CE |
| Type: | Dental Unit |
| Material: | Metal |
| Start-up Pressure: | 0.5MPa |
| Noise: | 55~62dB |
| Customization: |
Available
|
|
|---|
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How Do You Ensure the Air Quality Produced by Oil-Free Compressors?
Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:
1. Equipment Selection:
Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.
2. Filtration Systems:
The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.
3. Regular Maintenance:
Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.
4. Air Quality Testing:
Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.
5. Compliance with Standards:
Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.
6. Training and Education:
Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.
By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.
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How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?
To troubleshoot common problems with oil-free compressor systems, follow these steps:
1. Check Power Supply:
Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.
2. Inspect Air Filters:
Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.
3. Check for Air Leaks:
Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.
4. Monitor Pressure Gauges:
Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.
5. Check for Excessive Heat:
Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.
6. Inspect Drains and Condensate Management:
Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.
7. Review Maintenance Records:
Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.
8. Consult Manufacturer’s Documentation:
Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.
9. Seek Professional Assistance:
If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.
Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer..webp)
What Are the Advantages of Using Oil-Free Air Compressors?
Oil-free air compressors offer several advantages over their oil-lubricated counterparts. These compressors are designed to deliver clean, oil-free compressed air and provide benefits in various applications. Here’s a detailed explanation of the advantages of using oil-free air compressors:
1. Clean and Oil-Free Air:
The primary advantage of oil-free air compressors is that they produce compressed air that is free from oil contamination. This makes them suitable for applications where oil-free air is crucial, such as in industries like food and beverage, pharmaceuticals, electronics, and painting. Oil-free compressed air ensures product quality, prevents contamination of sensitive equipment, and eliminates the risk of oil-related issues in downstream processes.
2. Reduced Maintenance:
Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings, reduced downtime, and simplified maintenance schedules.
3. Elimination of Oil Contamination Risk:
With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air. It simplifies the overall system design, reduces the risk of oil-related equipment failure, and minimizes the maintenance and associated costs.
4. Compact and Lightweight:
Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This feature is advantageous for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.
5. Quiet Operation:
Oil-free compressors tend to operate at lower noise levels compared to oil-lubricated compressors. The absence of oil lubrication reduces the friction and mechanical noise, resulting in quieter operation. This makes oil-free compressors more suitable for noise-sensitive environments or applications where reduced noise levels are desired.
6. Environmental Considerations:
Oil-free air compressors are environmentally friendly due to the absence of oil. They eliminate the risk of oil spills or leaks that can harm the environment. Furthermore, oil-free compressors may require less energy consumption compared to oil-lubricated compressors, contributing to energy efficiency and reduced carbon footprint.
7. Lower Initial Cost:
In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.
It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.
By considering these advantages, users can determine whether oil-free air compressors are suitable for their specific application and requirements.
editor by CX 2024-04-29
China factory 75lpm 2bar Low Noise Oxygen Compressor 320W Piston Oil Free Air Compressor Pump arb air compressor
Product Description
Product Parameter
|
ITEM NO |
GLE280A |
|
Name |
Oil free air compressor |
|
Packing |
2 pcs / carton case , 54 pcs / pallet |
|
Weight |
6.0 kg |
|
Dimension |
235*101*163 mm |
|
Installation size |
83*148 mm |
|
Air flow rate (L/min@bar) |
>=75 L/min @2 bar |
|
Technical Specification |
Voltage :220V 50Hz /60Hz ; 110v 60Hz ; Power: <=320 W ; Rated air flow rate: >=75 L/min @2 bar ; Rate working pressure : 2 bar ; Noise : ≤52dB(A) ; Speed: 1440rpm /1700 rpm ; Temperature : -5ºC-40ºC ; Thermal protector : 135ºC ;
Accessories : 1x capacitor , 2xL fittings and 1x safe valve
|
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Warranty: | Two Years |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How Do You Ensure the Air Quality Produced by Oil-Free Compressors?
Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:
1. Equipment Selection:
Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.
2. Filtration Systems:
The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.
3. Regular Maintenance:
Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.
4. Air Quality Testing:
Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.
5. Compliance with Standards:
Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.
6. Training and Education:
Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.
By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.
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What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?
Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:
1. No Energy Losses from Oil Carryover:
Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.
2. Reduced Friction and Mechanical Losses:
Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.
3. Optimized Air Delivery:
Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.
4. Variable Speed Drive (VSD) Capability:
Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.
5. Improved System Control and Monitoring:
Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.
6. Longer Service Life and Maintenance Intervals:
Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.
Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.
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Can Oil-Free Compressors Be Used in Medical Applications?
Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:
1. Surgical Tools and Instrumentation:
Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.
2. Respiratory Devices:
In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.
3. Dental Equipment:
Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.
4. Laboratory Applications:
Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.
5. Pharmaceutical Manufacturing:
In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.
6. Medical Gas Systems:
Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.
Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.
editor by CX 2024-04-27
China Professional Air Compressor/Air Conditioner Compressor/Screw Air Compressor/Portable Air Compressor/Oil Free Air Compressor/Air Conditioner/Quiet Air Compressor lowes air compressor
Product Description
Air compressor/air conditioner compressor/screw air compressor/portable air compressor/oil free air compressor/air conditioner/quiet air compressor
Product Description
Detailed Photos
| Model | XP-0.9/12.5 |
| Power | 7.5 KW / 10 HP |
| Voltage | 12 V |
| Exhaust volume | 900l/min |
| Rated pressure | 12.5 BAR |
| Machine head speed | 800 RMP |
| Air storage tank volume | 160 L |
| Cylinder | 105MM*1 55MM*1 |
| External dimensions | 1360*460*1140 MM |
| Net weight | 255KG |
| Model | XP-1.0/14 |
| Power | 7.5 KW/ 10 HP |
| Voltage | 12 V |
| Exhaust volume | 1000l/min |
| Rated pressure | 14 BAR |
| Machine head speed | 900 RMP |
| Air storage tank volume | 160 L |
| Cylinder | 90MM*2 65MM*1 |
| External dimensions | 1360*460*1140 MM |
| Net weight | 240KG |
| Model | XP-1.05/14 |
| Power | 11 KW / 15 HP |
| Voltage | 12 V |
| Exhaust volume | 1050l/min |
| Rated pressure | 14 BAR |
| Machine head speed | 860 RMP |
| Air storage tank volume | 300 L |
| Cylinder | 105MM*2 55MM*2 |
| External dimensions | 1650*600*1340 MM |
| Net weight | 390KG |
Product display
Trade Info:
|
Trade Terms |
FOB / CFR |
|
MOQ |
3UNITS (USD200.00 extrally charged for LCL shipment to cover the inland freight + custom declaration fee) |
|
Port |
HangZhou |
|
Shipment |
BY SEA /AIR |
|
Payment Terms |
T/T |
|
Payment condition |
30% prepayment,balanced before shipment. |
|
Supply Capability |
1000units/month |
|
Sample Availability |
Yes ,But all freight(Inland freight +seafreight) covered by buyer |
|
Sample Time |
5-10days(depends on whether have in stock) |
|
Lead Time |
25-30days(Rush season 5-10days longer) |
|
Packing |
Metal frame&Carton |
|
Delivery time |
30-45days shipping time (depends on destination position) |
|
Service |
1% free parts;1year warranty after port of destination |
Why do you choose our product?
1. Why should I choose our product?
There are several reasons you should strongly consider purchasing our product:
*Top raw materials from only the finest plants
*Only professional cost-effective equipment
*Low prices with high quality revenue producing products
*Increase productivity for your customers( Your customers gain more, they will enjoy buying from you.)
*The best customer service. Quick reply within 24 hours and more.
*Great Warranty
2. How safe are your product?
our product have been tested and CE certified for safety .
They also meet the American and Australian Standard.
3. Should I keep repair and replacement parts in stock?
Yes, most all commonly required repair and replacement parts should always keep in stock.
4. Are your product designed for commercial use?
All of our product can be used in commercial applications without any problems.
5. Do you offer any custom designs?
Yes,we provide OEM/ODM services to top range partners.Produce a superior product for you by your designs. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours Online |
|---|---|
| Warranty: | 36 Months |
| Application: | Back Pressure Type, Low Back Pressure Type |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
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What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?
Air dryers play a crucial role in oil-free air compressor systems by removing moisture from the compressed air, ensuring dry and moisture-free output. Here’s a detailed explanation of the role of air dryers in oil-free air compressor systems:
1. Moisture Removal:
One of the primary functions of air dryers in oil-free air compressor systems is to remove moisture from the compressed air. During the compression process, atmospheric air is compressed, leading to an increase in temperature. As the compressed air cools down, the water vapor present in the air can condense, resulting in the formation of liquid water. Moisture in the compressed air can cause a range of issues, including corrosion, damage to pneumatic equipment, reduced efficiency in downstream processes, and contamination of products or processes. Air dryers effectively remove this moisture, ensuring that the compressed air remains dry and free from water vapor.
2. Condensation Prevention:
Air dryers also help prevent condensation from occurring within the compressed air system. By removing moisture from the compressed air, air dryers minimize the chances of condensation forming in the compressed air lines, storage tanks, and downstream equipment. Condensation can lead to the accumulation of water, which can cause blockages, corrosion, and other operational issues. Air dryers help maintain the integrity and reliability of the compressed air system by preventing condensation-related problems.
3. Protection of Equipment:
Moisture in the compressed air can be detrimental to pneumatic equipment and tools. Air dryers help protect this equipment by ensuring that the air supplied is dry and free from moisture. Dry air prevents corrosion of internal components, extends the lifespan of pneumatic tools, and helps maintain their optimal performance. By removing moisture, air dryers contribute to the overall reliability and efficiency of the oil-free air compressor system.
4. Purification of Compressed Air:
Air dryers also aid in the purification of compressed air by removing impurities and contaminants, including water vapor, oil droplets, and solid particles. While the primary purpose of air dryers is to remove moisture, they often incorporate additional filtration stages, such as coalescing filters or desiccant beds, to capture and remove other impurities. These filtration stages work in conjunction with the drying process to deliver clean, dry, and purified compressed air that meets the required air quality standards.
5. Optimal Performance:
Properly dried and moisture-free compressed air ensures optimal performance in various applications. In industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting, where air quality is critical, the use of air dryers is essential to meet specific air purity requirements. Dry compressed air enhances the efficiency and reliability of pneumatic systems, reducing the risk of malfunctions, downtime, and product contamination.
It’s important to note that different types of air dryers are available for oil-free air compressor systems, including refrigerated dryers, desiccant dryers, and membrane dryers. Each type has its own operating principles and suitability for different applications. The selection of the appropriate air dryer depends on factors such as the required level of dryness, the volume of compressed air, operating conditions, and specific industry requirements.
By incorporating air dryers into oil-free air compressor systems, operators can achieve and maintain dry, moisture-free compressed air, ensuring the reliability, efficiency, and integrity of downstream processes and equipment.
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What Is the Impact of Oil-Free Technology on Compressed Air Quality?
The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:
1. Elimination of Oil Contamination:
Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.
2. Avoidance of Oil-Related Issues:
Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.
3. Enhanced Air Purity:
Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.
4. Compliance with Air Quality Standards:
Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.
5. Protection of Sensitive Applications:
Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.
6. Reduced Maintenance and Downtime:
Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.
In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.
Can Oil-Free Compressors Be Used in Medical Applications?
Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:
1. Surgical Tools and Instrumentation:
Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.
2. Respiratory Devices:
In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.
3. Dental Equipment:
Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.
4. Laboratory Applications:
Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.
5. Pharmaceutical Manufacturing:
In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.
6. Medical Gas Systems:
Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.
Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.
editor by CX 2024-04-26
China Professional CHINAMFG Rand Oil Free Screw Air Compressor SL55 supplier
Product Description
Ingersoll Rand Oil Free Screw Air Compressor
Model: SL55
The reliable workhorse. Since its introduction in 1993, the CHINAMFG Rand oil-free rotary-screw compressor has earned a reputation for being a highly reliable supplier of pure air. Its rugged design sets the standard for efficiency and durability. With an CHINAMFG Rand oil-free rotary-screw compressor in your operation, you benefit from knowing you can run 24-hours a day, 7 days a week with virtually no downtime.
CHINAMFG Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands-including Club Car , CHINAMFG Rand , CHINAMFG King and Trane -work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results.
Ingersoll Rand, IR, the IR logo, PAC software, V-Shield and Ultra Coolant are trademarks of CHINAMFG Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. CHINAMFG Rand compressors are not designed, intended or approved for breathing air applications. CHINAMFG Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with CHINAMFG Rand’s standard terms and conditions of sale for such products, which are available CHINAMFG request. Product improvement is a continuing goal at CHINAMFG Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.
Our company’s purpose – to help make life better by relying on us – and the set of values that define us are the foundation of our company’s culture and success. We think and act like owners, taking responsibility for our own actions and always striving to care for our neighbors and create a brighter, healthier shared planet for everyone. We are committed to the success of our customers. Our goal is to operate with clarity and straightforwardness, building lifelong, ongoing and meaningful connections with our customers.
We are driven by a spirit of action and an entrepreneurial spirit of innovation and progress; we accept and embrace the many challenges that come with such responsibility. We speak honestly, admit mistakes, and always strive for openness and clarity. We have bold ambitions while moving CHINAMFG with humility and integrity, striving to earn trust every day. We have the expertise and experience to solve the toughest problems, but no matter how difficult the challenge, we are always sincere and humble. We are committed to fostering team innovation and cultivating and celebrating a culture that embraces diverse opinions, backgrounds and experiences. Employees who are driven by our purpose and values are an unstoppable force that strengthens our ability to deliver benefits to our stakeholders and ensure the long-term health and safety of our company.
Bestrand is a leading supplier of compressed air system. Past 10 years, we established very good partnership with CHINAMFG Rand. We have provided all kinds of products from CHINAMFG Rand include air compressor, after treatment, spare parts to customers all over the world. Pls feel free to contact us for a quote.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling or Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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What Maintenance Is Required for Oil-Free Air Compressors?
Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:
1. Regular Filter Replacements:
Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.
2. Condensate Drainage:
Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.
3. Inspection of Air Hoses and Connections:
Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.
4. Monitoring Air Pressure and Temperature:
Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.
5. General System Checks:
Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.
6. Manufacturer’s Recommendations:
It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.
Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.
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What Are the Key Components of an Oil-Free Compressor System?
An oil-free compressor system consists of several key components that work together to compress air without the use of oil. Here’s a detailed explanation of the main components:
1. Air Intake:
The air intake is the entry point where ambient air is drawn into the compressor system. It typically includes a filter to prevent dust, debris, and other contaminants from entering the compressor and ensures clean air for compression.
2. Air Compressor Unit:
The air compressor unit is the core component responsible for compressing the incoming air. In an oil-free compressor system, this unit is designed to operate without the need for lubricating oil. It generally consists of one or more compression stages, each comprising a cylinder, piston, valves, and seals. The compression process raises the pressure of the air, resulting in compressed air output.
3. Compression Cooling System:
During the compression process, the air temperature increases significantly. To prevent overheating and ensure efficient operation, oil-free compressor systems employ cooling systems. These cooling systems can include air cooling or water cooling mechanisms, which help dissipate the heat generated during compression and maintain optimal operating temperatures.
4. Air/Oil Separation System:
An oil-free compressor system employs an air/oil separation system to ensure that no oil is carried over into the compressed air. This system typically consists of specialized filters or separators that remove any residual oil or oil mist from the compressed air before it leaves the compressor system. This separation process ensures that the compressed air remains oil-free.
5. Control and Monitoring Systems:
Modern oil-free compressor systems are equipped with advanced control and monitoring systems. These systems enable precise control of various parameters, such as pressure, temperature, and compressor speed. They also provide real-time monitoring of performance, efficiency, and potential issues. Control and monitoring systems allow for optimized operation, energy efficiency, and proactive maintenance.
6. Air Receiver Tank:
An air receiver tank, also known as a compressed air storage tank, is often included in oil-free compressor systems. The tank serves as a storage reservoir for the compressed air, providing a buffer to meet fluctuating air demand. It helps stabilize the pressure, reduces pressure fluctuations, and allows for more efficient usage of the compressed air in downstream applications.
7. Air Treatment Components:
Depending on the specific application requirements, oil-free compressor systems may include additional air treatment components. These components can include filters, dryers, and condensate management systems. Filters remove particulates and contaminants from the compressed air, while dryers remove moisture to ensure the production of clean, dry, and high-quality compressed air. Condensate management systems handle the separation and disposal of liquid condensate produced during the compression process.
8. Piping and Distribution System:
The piping and distribution system transports the compressed air from the compressor unit to the desired application points. It includes pipes, fittings, valves, and connectors that ensure proper airflow and distribution of the compressed air throughout the system. The piping system should be designed and sized appropriately to minimize pressure drops and optimize efficiency.
These are the fundamental components found in oil-free compressor systems. However, it’s important to note that the specific configuration and additional components may vary depending on the design, capacity, and intended application of the compressor system.
What Are the Advantages of Using Oil-Free Air Compressors?
Oil-free air compressors offer several advantages over their oil-lubricated counterparts. These compressors are designed to deliver clean, oil-free compressed air and provide benefits in various applications. Here’s a detailed explanation of the advantages of using oil-free air compressors:
1. Clean and Oil-Free Air:
The primary advantage of oil-free air compressors is that they produce compressed air that is free from oil contamination. This makes them suitable for applications where oil-free air is crucial, such as in industries like food and beverage, pharmaceuticals, electronics, and painting. Oil-free compressed air ensures product quality, prevents contamination of sensitive equipment, and eliminates the risk of oil-related issues in downstream processes.
2. Reduced Maintenance:
Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings, reduced downtime, and simplified maintenance schedules.
3. Elimination of Oil Contamination Risk:
With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air. It simplifies the overall system design, reduces the risk of oil-related equipment failure, and minimizes the maintenance and associated costs.
4. Compact and Lightweight:
Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This feature is advantageous for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.
5. Quiet Operation:
Oil-free compressors tend to operate at lower noise levels compared to oil-lubricated compressors. The absence of oil lubrication reduces the friction and mechanical noise, resulting in quieter operation. This makes oil-free compressors more suitable for noise-sensitive environments or applications where reduced noise levels are desired.
6. Environmental Considerations:
Oil-free air compressors are environmentally friendly due to the absence of oil. They eliminate the risk of oil spills or leaks that can harm the environment. Furthermore, oil-free compressors may require less energy consumption compared to oil-lubricated compressors, contributing to energy efficiency and reduced carbon footprint.
7. Lower Initial Cost:
In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.
It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.
By considering these advantages, users can determine whether oil-free air compressors are suitable for their specific application and requirements.
editor by CX 2024-04-26
China Best Sales 2022 Oil Free Portable Air Compressor mini air compressor
Product Description
Product Introduction
KSDY-16.5/8
Specifications
1. Our single-stage rotary screw airend and rotor is large which allows for bigger bearings, 30%~50% slower rotor speeds results in less power consumption or noise or maintenance cost.
2. One piece bearing housing ensures both rotors are held by the bearings in proper alignment during transient periods such as machine startups/shutdowns or load changes.
3. All of our air compressors have the latest inlet valve, airend air discharge port and oil inlet port design.
4. Lower sound emission level than most of our competitors results in less sound pollution.
5. The axial and rotational loading are supported by different bearings for better stiffness and less transition noise.
6. Simple package design requires only minimum maintenance for optimum performance. Continuous cooling and circulation of lubrication oil, ensures long airend operation life.
Product Features
1> More beautiful apprance, superior anti-corrosion performance
2> Exhaust pipe is set in the trail position, more environmental-friendly
3> Part position and road system structure is more reasonable
4> Import solenoid valve (advance configuration)
5> Imported oil filter and customized oil and gas separator filter (Germany Mann)
6> Higher Configuration of pipeline connection details parts
Product Parameters
Detailed Photos
Air volume automatic control system
According to the operating pressure, the air volume adjustment device automatically and steplessly adjusts the air compressor suction volume and the diesel engine speed. Fully match the air supply and consumption, so as to achieve the best results with the lowest fuel consumption.
Low noise operation
Quiet cover design, low operating noise, and the machine design are more environmentally friendly.
SKY patented line, high energy saving
The special rotor tooth profile provides excellent performance for each type of handpiece; innovative design, optimized structure, and high-reliability performance.
Open design, easy maintenanca
The spacious opening doors and windows make it very convenient to maintain the air filter, oil filter, and oil separator core. The parts to be repaired are all within reach, reducing downtime and maintenance time.
Why Choose Us
In 2009, CHINAMFG established Jersey North American Research Center in Seattle in the United States, attracting many top-notch compressor experts from around the world and creating a new model that is aptly described as “developed in America, Made in China”
Kaishan is headquartered in HangZhou in ZHangZhoug, China. It has subsidiaries in ZheJiang , Chgonqing, ZheJiang , ZheJiang , Hong Kong, Seattle, San Diego, Orlando, Melbourne, Singapore, Jakarta, Leobersdorf, Budapest and Belgrade, as well as offices in Russia, Colombia, Brazil, Korea, Malaysia and Thailand.
Product quality is strictly controlled
Packaging and Shipping
The air compressor is guaranteed for 1 year. In addition to wearing parts and consumables, if the spare parts within the warranty period are broken, the company provides free spare parts replacement, but the buyer needs to pay the freight. Please ask customer service for specific warranty rules.
FAQ
Q1: Are you a factory or trade company?
A1: We are a factory. And we have ourselves trading company.
Q2: What is the exact address of your factory?
A2: Our company is located in JNo.9 Kaixuan Ave West, Economic Zone HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One-year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts for the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your requirements.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: 380V 50HZ we can deliver the goods within 7-15 days. Other electricity or another color we will delivery within 25-30 days.
Q8: Can you accept OEM orders?
A8: Yes, with a professional design team, OEM orders are highly welcome.
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
Contacts
ZHangZhoug Stars Energy Saving Technology Co., Ltd.
If you want to know more information, please contact us! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | One Year Warranty |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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Can Oil-Free Air Compressors Be Used for Breathing Air Applications?
Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:
1. Compressor Design and Certification:
When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.
2. Air Treatment and Filtration:
In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.
3. Compliance with Breathing Air Standards:
Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.
4. Regular Maintenance and Monitoring:
To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.
It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.
By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.
Are There Any Specific Safety Considerations When Using Oil-Free Compressors?
Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:
1. Electrical Safety:
Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.
2. Pressure Safety:
Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.
3. System Ventilation:
Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.
4. Preventing Injuries:
When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.
5. Maintenance and Inspection:
Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.
6. Emergency Preparedness:
Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.
It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.
What Industries Commonly Use Oil-Free Air Compressors?
Oil-free air compressors are utilized in various industries where clean and oil-free compressed air is essential for specific applications. These industries rely on oil-free compressors to ensure product quality, maintain equipment integrity, and meet industry regulations. Here’s a detailed explanation of the industries commonly using oil-free air compressors:
1. Food and Beverage:
The food and beverage industry extensively employs oil-free air compressors. These compressors are used in processes such as food packaging, filling, bottling, and product drying. Oil-free compressors prevent oil contamination, ensuring product quality, food safety, and compliance with industry regulations. They help maintain the freshness of food products, prevent flavor or odor contamination, and minimize the risk of product spoilage.
2. Pharmaceutical and Healthcare:
In the pharmaceutical and healthcare sectors, oil-free air compressors are vital for maintaining the purity and integrity of medical gases, powering respiratory devices, and supporting laboratory applications. Oil-free compressors deliver clean and uncontaminated compressed air for critical processes, such as ventilators, nebulizers, surgical instruments, dental tools, and laboratory testing. They ensure patient safety, regulatory compliance, and reliable operation in these sensitive environments.
3. Electronics and Semiconductor:
The electronics and semiconductor industries require oil-free air compressors for various applications. These compressors are used in cleanrooms and manufacturing processes where air quality is crucial to prevent contamination of sensitive electronic components. Oil-free compressors provide clean and dry compressed air for applications like chip manufacturing, circuit board assembly, and air knife systems. They help ensure the reliability and quality of electronic products while minimizing the risk of particle contamination.
4. Automotive and Aerospace:
In the automotive and aerospace industries, oil-free air compressors are utilized for painting, coating, and pneumatic tools. These compressors deliver clean, oil-free compressed air, ensuring high-quality finishes and preventing oil contamination that could affect adhesion or cause defects. Oil-free compressors play a critical role in maintaining the precision and reliability of pneumatic tools used in assembly lines, manufacturing processes, and aircraft maintenance.
5. Textile and Garment:
The textile and garment industries rely on oil-free air compressors for various applications, including powering pneumatic tools, air agitation in dyeing processes, and providing clean compressed air for textile manufacturing. Oil-free compressors prevent oil contamination that could stain or damage fabrics, ensuring product quality and minimizing the risk of production defects. They help maintain efficiency and reliability in textile production while meeting strict quality standards.
6. Chemical and Petrochemical:
The chemical and petrochemical industries utilize oil-free air compressors in critical processes where air purity is essential. These compressors are used in applications such as air sparging, pneumatic conveying, and instrument air supply. Oil-free compressors ensure that the compressed air does not introduce contaminants, ensuring the integrity of chemical reactions, preventing product contamination, and maintaining the safety of equipment and personnel.
7. Research and Laboratories:
Research facilities and laboratories across various industries rely on oil-free air compressors for a wide range of applications. These include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressors provide clean and reliable compressed air, ensuring accurate test results, preventing contamination, and maintaining the integrity of samples and experiments.
It’s important to note that while these industries commonly use oil-free air compressors, the specific requirements may vary based on the application and industry standards. Selecting the appropriate oil-free compressor and adhering to recommended maintenance practices are crucial to achieve optimal performance and meet industry-specific needs.
editor by CX 2024-04-25
China OEM Medical Factory Price Dental Oil Free Low Noise Air Compressor lowes air compressor
Product Description
China Factory Supply 60L Dental Air Pump Compressor
Product Parameters
| Rated voltage | 220V AC 50Hz |
| Current | 4.8A |
| Power | 1090W |
| Volume fiow | 140L/min |
| Actuating pressure | 0.5 Mpa |
| Rated exhaust pressure | 0.8MPa |
| Gas Holder Volume | 60L |
| Noise | 65-68dB |
| Weight | 66kg |
| Size | 90*44*77cm ( Wooden case) |
Detailed Photos
Feature:
1. Environmental protection: No need to add lubricating oil, produce oil-free compressed air, and eliminate the risk of pollution.
2. Low noise: suitable for various occasions requiring a quiet air source.
3. Small vibration: high-efficiency dynamic balance design, multiple shock absorption measures, and stable operation.
Packaging & Shipping
| Packing | Strong Wooden Box |
| Shipping | According to the dimension and weight of the package, we can provide different transportation plans: By DHL, FEDEX, TNT, EMS, UPS take 3-5 working days arrive; By airplane to airport, take 4-6 working days arrive; By ship to denstination port, take 15-45 working days arrive. Note: The time mentioned is just for reference. It’s different with each country. If the weight is very heavy, please contact us firstly, and we will check with our production line and inform. |
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2014,sell to Mid East(30.00%),Eastern Europe(20.00%),Southeast Asia(20.00%),North America(10.00%),South America(10.00%),Western Europe(10.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Dental Unit,Compressor,Curing light,Intraoral Camera,Dental Handpiece
4. why should you buy from us not from other suppliers?
-Sincerely service, Confidence guaranty, Successful cooperation;
-Manufacturer and trading integrated, covering with various kinds of dental products;
-Good quality products with ISO & CE approved;
-Competive and resonable price;
-Specific warranty.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,HKD,CNY;
Accepted Payment Type: T/T,L/C,MoneyGram,Western Union,Cash;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
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| Certification: | ISO, CE |
| Application: | Dental Area |
| Nature: | Specialized Equipment |
| Feature: | Oil Free |
| Usage Times: | Non-Disposable |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?
Air dryers play a crucial role in oil-free air compressor systems by removing moisture from the compressed air, ensuring dry and moisture-free output. Here’s a detailed explanation of the role of air dryers in oil-free air compressor systems:
1. Moisture Removal:
One of the primary functions of air dryers in oil-free air compressor systems is to remove moisture from the compressed air. During the compression process, atmospheric air is compressed, leading to an increase in temperature. As the compressed air cools down, the water vapor present in the air can condense, resulting in the formation of liquid water. Moisture in the compressed air can cause a range of issues, including corrosion, damage to pneumatic equipment, reduced efficiency in downstream processes, and contamination of products or processes. Air dryers effectively remove this moisture, ensuring that the compressed air remains dry and free from water vapor.
2. Condensation Prevention:
Air dryers also help prevent condensation from occurring within the compressed air system. By removing moisture from the compressed air, air dryers minimize the chances of condensation forming in the compressed air lines, storage tanks, and downstream equipment. Condensation can lead to the accumulation of water, which can cause blockages, corrosion, and other operational issues. Air dryers help maintain the integrity and reliability of the compressed air system by preventing condensation-related problems.
3. Protection of Equipment:
Moisture in the compressed air can be detrimental to pneumatic equipment and tools. Air dryers help protect this equipment by ensuring that the air supplied is dry and free from moisture. Dry air prevents corrosion of internal components, extends the lifespan of pneumatic tools, and helps maintain their optimal performance. By removing moisture, air dryers contribute to the overall reliability and efficiency of the oil-free air compressor system.
4. Purification of Compressed Air:
Air dryers also aid in the purification of compressed air by removing impurities and contaminants, including water vapor, oil droplets, and solid particles. While the primary purpose of air dryers is to remove moisture, they often incorporate additional filtration stages, such as coalescing filters or desiccant beds, to capture and remove other impurities. These filtration stages work in conjunction with the drying process to deliver clean, dry, and purified compressed air that meets the required air quality standards.
5. Optimal Performance:
Properly dried and moisture-free compressed air ensures optimal performance in various applications. In industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting, where air quality is critical, the use of air dryers is essential to meet specific air purity requirements. Dry compressed air enhances the efficiency and reliability of pneumatic systems, reducing the risk of malfunctions, downtime, and product contamination.
It’s important to note that different types of air dryers are available for oil-free air compressor systems, including refrigerated dryers, desiccant dryers, and membrane dryers. Each type has its own operating principles and suitability for different applications. The selection of the appropriate air dryer depends on factors such as the required level of dryness, the volume of compressed air, operating conditions, and specific industry requirements.
By incorporating air dryers into oil-free air compressor systems, operators can achieve and maintain dry, moisture-free compressed air, ensuring the reliability, efficiency, and integrity of downstream processes and equipment.
Can Oil-Free Air Compressors Be Used in Cold Climates?
Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:
1. Cold-Start Capability:
Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.
2. Compressed Air Drying:
In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.
3. Freeze Protection:
Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.
4. Cold Weather Lubricants:
In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.
5. Preventive Maintenance:
Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.
6. Monitoring and Control:
Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.
It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.
How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?
When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:
1. Oil Contamination:
Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.
2. Compressed Air Quality:
Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.
3. Maintenance Requirements:
Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.
4. Initial Cost and Energy Efficiency:
Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.
5. Application Suitability:
The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.
It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.
editor by CX 2024-04-25
China Custom Hot sell Double Screw Electric Driven Oil-Free Screw Air Compressor air compressor lowes
Product Description
Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.
Advantage:
1.The third generation of advanced rotor and concise intake control system
2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life .
3. Efficient, low noise suction fan of the full use of export dynamic pressure increased effect of heat transfer (air-cooled)
4. Automatic water-cooling system for large air compressor to provide more efficient
5.Fault diagnosis system, the control panel is easy to operate
6. Removable door, equipment maintenance, service convenient
7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .
Technical Parameters:
| Model | Discharge Pressure | Discharge Air Volume | Motor Power | Noise | Dimension(mm) | Discharge Pipc.Dia | Unit Weight |
| DEF330W | 0.75MPa | 9.15m³/min | 55KW | 80±3 | 2100x1500x1790 | G1-1/2 | 2600KG |
| 0.85MPa | 9.11m³/min | ||||||
| 1.05MPa | 7.98m³/min | ||||||
| DEF450W | 0.75MPa | 12.51m³/min | 75KW | 80±3 | 2300x1600x1790 | DN50 | 2800KG |
| 0.85MPa | 11.60m³/min | ||||||
| 1.05MPa | 10.81m³/min | ||||||
| DEF505W | 0.75MPa | 13.39m³/min | 90KW | 80±3 | 2300x1600x1790 | DN50 | 3400KG |
| 0.85MPa | 13.37m³/min | ||||||
| 1.05MPa | 12.41m³/min | ||||||
| DEF710W | 0.75MPa | 19.96m³/min | 110KW | 82±3 | 2800x1800x1860 | DN65 | 3450KG |
| 0.85MPa | 18.74m³/min | ||||||
| 1.05MPa | 16.40m³/min | ||||||
| DEF780W | 0.75MPa | 23.58m³/min | 132KW | 82±3 | 2800x1800x1860 | DN65 | 3550KG |
| 0.85MPa | 22.13m³/min | ||||||
| 1.05MPa | 19.89m³/min | ||||||
| DEF950W | 0.75MPa | 26.85m³/min | 160KW | 82±3 | 2800x1800x1860 | DN65 | 3950KG |
| 0.85MPa | 25.47m³/min | ||||||
| 1.05MPa | 23.51m³/min | ||||||
| DEF1060W | 0.75MPa | 29.73m³/min | 185KW | 82±3 | 2800x1800x1860 | DN65 | 4500KG |
| 0.85MPa | 29.65m³/min | ||||||
| 1.05MPa | 26.79m³/min | ||||||
| DEF1180W | 0.75MPa | 33.49m³/min | 200KW | 85±3 | 3100x2150x2200 | DN100 | 5000KG |
| 0.85MPa | 33.35m³/min | ||||||
| 1.05MPa | 29.89m³/min | ||||||
| DEF1270W | 0.75MPa | 35.97m³/min | 220KW | 85±3 | 3100x2150x2200 | DN100 | 5200KG |
| 0.85MPa | 35.92m³/min | ||||||
| 1.05MPa | 33.28m³/min | ||||||
| DEF1510W | 0.75MPa | 42.85m³/min | 250KW | 85±3 | 3100x2150x2200 | DN100 | 6400KG |
| 0.85MPa | 42.66m³/min | ||||||
| 1.05MPa | 38.3m³/min | ||||||
| DEF1650W | 0.75MPa | 46.73m³/min | 280KW | 85±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 45.64m³/min | ||||||
| 1.05MPa | 42.61m³/min | ||||||
| DEF1815W | 0.75MPa | 51.41m³/min | 315KW | 90±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 51.25m³/min | ||||||
| 1.05MPa | 46.47m³/min | ||||||
| DEF2060W | 0.75MPa | 58.44m³/min | 355KW | 90±3 | 3400x2400x2200 | DN100 | 6400KG |
| 0.85MPa | 57.89m³/min | ||||||
| 1.05MPa | 50.99m³/min |
PRODUCT HIGHLIGHTS
1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1
2.Technology patent used in oil free compressed air system
3.Significant energy saving, environmental-friendly and pollution-free
4.Low operation and maintenance cost
5.Powerful MAM microcomputer controller and touch screen
6.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
Product Applications:
Our Exhibition
Our service
1.Pre-sale service:
Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ;
3.Train technical personnel for clients .
2.Services during the sale:
1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .
3.After-sale services:
Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service.
Contact details:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
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| Cooling System: | Water Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
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What Maintenance Is Required for Oil-Free Air Compressors?
Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:
1. Regular Filter Replacements:
Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.
2. Condensate Drainage:
Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.
3. Inspection of Air Hoses and Connections:
Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.
4. Monitoring Air Pressure and Temperature:
Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.
5. General System Checks:
Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.
6. Manufacturer’s Recommendations:
It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.
Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.
How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?
To troubleshoot common problems with oil-free compressor systems, follow these steps:
1. Check Power Supply:
Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.
2. Inspect Air Filters:
Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.
3. Check for Air Leaks:
Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.
4. Monitor Pressure Gauges:
Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.
5. Check for Excessive Heat:
Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.
6. Inspect Drains and Condensate Management:
Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.
7. Review Maintenance Records:
Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.
8. Consult Manufacturer’s Documentation:
Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.
9. Seek Professional Assistance:
If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.
Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer..webp)
Are Oil-Free Air Compressors More Environmentally Friendly?
Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:
1. Elimination of Oil Contamination:
One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.
2. Reduction of Oil Spills and Leaks:
Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.
3. Energy Efficiency:
Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.
4. Lower Environmental Footprint:
Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.
5. No Oil Contamination in Air Tools and Products:
Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.
It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.
editor by CX 2024-04-24
China Best Sales 3.2cfm Continuous-Duty Oil-Free Rocking Piston Air Compressors air compressor lowes
Product Description
Advantages:
Dry Oil-less Rocking piston Vacuum Pumps / Air Compressors
Pransch oilless dry rocking piston compressors and vacuum pumps have a variety of benefits, including:
- Performance: This small unit provides a high level of performance, bringing together characteristics of both diaphragm and piston air compressors.
- Clean air: These oil-free vacuum pumps are suitable for industries and settings where it’s important to avoid oil mist contamination, such as in hospitals and laboratories.
- Variety: Pransch rocking piston compressors are available in twin, single, tank-mounted and miniature styles for ideal use in a wide range of applications. Accessories provide additional versatility.
- Reliability: Made to withstand long-term use, the bearing assembly and piston rod are bonded together rather than clamped. This means they will not misalign, slip, loosen or come apart.
Oilless rocking pistons are particularly beneficial when it comes to optimal performance with very low maintenance.
| Model | Frequency | Flow | Pressure | Power | Speed | Current | Voltage | Heat | Sound | Weight | Hole | Installation Dimensions |
| Hz | L/min | Kpa | Kw | Min-1 | A | V | 0 C | dB(A) | Kg | mm | mm | |
| PM200C | 50 | 50 | 200 | 0.12 | 1380 | 0.45 | 210/235 | 5-40 | 48 | 1.8 | M5 | L100xW74 |
| 60 | 58 | 200 | 0.13 | 1450 | 0.90 | 110/125 | 5-40 | 48 | 1.8 | M5 | ||
| PM300C | 50 | 75 | 300 | 0.15 | 1380 | 0.76 | 210/235 | 5-40 | 45 | 3.2 | M6 | L118xW70 |
| 60 | 90 | 300 | 0.16 | 1450 | 1.52 | 110/125 | 5-40 | 45 | 3.2 | M6 | ||
| PM550C | 50 | 105 | 600 | 0.32 | 1380 | 1.50 | 210/235 | 5-40 | 56 | 6.0 | M6 | L148xW83 |
| 60 | 115 | 600 | 0.35 | 1450 | 3.00 | 110/125 | 5-40 | 56 | 6.0 | M6 | ||
| PM1200C | 50 | 120 | 300 | 0.45 | 1380 | 1.70 | 210/235 | 5-40 | 58 | 7.6 | M6 | L203xW86 |
| 60 | 145 | 300 | 0.49 | 1450 | 3.50 | 110/125 | 5-40 | 58 | 7.6 | M6 | ||
| PM1400C | 50 | 160 | 700 | 0.45 | 1380 | 1.70 | 210/235 | 5-40 | 58 | 8.5 | M6 | L203xW86 |
| 60 | 180 | 700 | 0.49 | 1450 | 3.50 | 110/125 | 5-40 | 58 | 8.5 | M6 | ||
| PM2000C | 50 | 230 | 800 | 0.55 | 1380 | 2.50 | 210/235 | 5-40 | 60 | 10.0 | M6 | L203xW86 |
| 60 | 250 | 800 | 0.60 | 1450 | 5.20 | 110/125 | 5-40 | 60 | 10.0 | M6 | ||
| HP2400C | 50 | 240 | 900 | 0.90 | 1380 | 3.30 | 210/235 | 5-40 | 75 | 17.0 | M7 | L246xW127 |
| 60 | 258 | 900 | 1.00 | 1450 | 6.80 | 110/125 | 5-40 | 75 | 17.0 | M7 | ||
| PM3000C | 50 | 250 | 1000 | 1.50 | 1380 | 4.20 | 210/235 | 5-40 | 76 | 17.5 | M7 | L246xW127 |
| 60 | 270 | 1000 | 1.70 | 1450 | 9.00 | 110/125 | 5-40 | 76 | 17.5 | M7 |
Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
Styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
And permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.
Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
With exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).
Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
Together, not clamped; They will not slip, loosen, or misalign to cause trouble.
Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
Food industry where oil mist contamination is undesirable.
Pransch rocking piston compressors and vacuum pumps are used for many different applications, including:
- Medical: Surgical aspiration equipment, oxygen concentrators, ventilation equipment and eye surgery equipment.
- Dental: Portable dental equipment, dental vacuum ovens and dental compressors.
- Laboratory: Vacuum filtering, lab test equipment, vacuum centrifuge and body fluid analysis.
- Other applications: Diving air, vacuum food sealer, handicapped accessible doors, tire inflation equipment, vacuum mixing, automotive suspensions, paper counting machines, auto detailing equipment, core drilling, refrigerants reclamation, vacuum frames, dry sprinkler systems, cable pressurization and beverage dispensing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Refrigerant Type: | Air |
| Material: | Steel |
| Customization: |
Available
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What Maintenance Is Required for Oil-Free Air Compressors?
Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:
1. Regular Filter Replacements:
Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.
2. Condensate Drainage:
Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.
3. Inspection of Air Hoses and Connections:
Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.
4. Monitoring Air Pressure and Temperature:
Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.
5. General System Checks:
Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.
6. Manufacturer’s Recommendations:
It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.
Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.
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Are There Regulations Governing the Use of Oil-Free Air Compressors?
Yes, there are regulations governing the use of oil-free air compressors. Here’s a detailed explanation of the regulations and standards that apply to the use of oil-free air compressors:
1. Industry-Specific Regulations:
Depending on the industry and application, there may be specific regulations that govern the use of oil-free air compressors. For example:
- In the pharmaceutical industry, organizations such as the Food and Drug Administration (FDA) in the United States and the European Medicines Agency (EMA) in Europe have guidelines and regulations regarding the use of compressed air in pharmaceutical manufacturing processes. These guidelines often require the use of oil-free compressors to ensure the purity and integrity of the compressed air used in the production of drugs.
- In the food and beverage industry, regulatory bodies such as the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA) have specific requirements for compressed air used in food and beverage processing. These regulations often mandate the use of oil-free compressors to prevent contamination of the final products.
- In the electronics industry, standards such as ISO 8573-1 specify the maximum allowable levels of various contaminants in compressed air used for electronic component manufacturing. These standards often necessitate the use of oil-free compressors to ensure the cleanliness and quality of the compressed air.
2. Air Quality Standards:
There are various air quality standards and classifications that dictate the acceptable levels of contaminants in compressed air. These standards help ensure that compressed air meets specific purity requirements for different applications. Examples of air quality standards include ISO 8573, which defines the purity classes for different contaminants in compressed air, and the Compressed Air and Gas Institute (CAGI) standards. Oil-free compressors are commonly used to meet the stringent requirements of these air quality standards, particularly in applications where oil contamination is not permissible.
3. Environmental Regulations:
Environmental regulations may also impact the use of oil-free air compressors. Oil-lubricated compressors can pose environmental risks if not properly managed. The release of oil into the environment can lead to soil and water contamination. To mitigate these risks, regulatory bodies such as the Environmental Protection Agency (EPA) in the United States and similar agencies in other countries have regulations and guidelines in place to govern the use, handling, and disposal of lubricants and compressed air equipment. The use of oil-free compressors can help comply with these environmental regulations by eliminating the risk of oil contamination.
4. Occupational Health and Safety Regulations:
Occupational health and safety regulations may also apply to the use of oil-free air compressors. These regulations aim to protect workers from hazards associated with compressed air systems. They may cover aspects such as noise levels, vibration, electrical safety, and proper maintenance procedures. Compliance with these regulations helps ensure the safety and well-being of workers operating and maintaining the oil-free compressors and the associated compressed air systems.
It’s important to note that the specific regulations and standards governing the use of oil-free air compressors may vary depending on the country, industry, and application. It’s recommended to consult with regulatory authorities, industry associations, and relevant standards organizations to ensure compliance with the applicable regulations and standards in a particular context.
Are Oil-Free Air Compressors More Environmentally Friendly?
Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:
1. Elimination of Oil Contamination:
One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.
2. Reduction of Oil Spills and Leaks:
Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.
3. Energy Efficiency:
Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.
4. Lower Environmental Footprint:
Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.
5. No Oil Contamination in Air Tools and Products:
Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.
It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.
editor by CX 2024-04-24
China Best Sales 30HP 50HP 60HP 75HP 100HP 175HP Energy Saving High Volume Oil Free Screw Air Compressors for General Industrial air compressor CHINAMFG freight
Product Description
*Product Description
| MODEL | SUPC50-8 | SUPC75-10 | SUPC75-10 | SUPC160-10 | SUPC160-13-II | SUPC190-13 | SUPC190-15 | |
| Machine | ||||||||
| Free air delivery | m³/min | 4.5 | 6 | 5 | 12 | 15 | 15 | 13 |
| cfm | 160 | 215 | 178 | 428 | 535 | 535 | 465 | |
| Normal working pressure | bar | 8 | 8 | 10 | 10 | 13 | 13 | 15 |
| psi | 118 | 118 | 147 | 147 | 191 | 191 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 2500 | 2500 | 2500 | 3200 | 3200 | 3500 | 3500 |
| Width | 1750 | 1750 | 1750 | 1600 | 1600 | 1750 | 1750 | |
| Height | 2100 | 2100 | 2100 | 2000 | 2000 | 2200 | 2200 | |
| Weight | Kg | 1150 | 1150 | 1150 | 2200 | 2350 | 2500 | 2500 |
| Wheel qty | 2 | 2 | 2 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*2 | G1″*2 | G1″*2 | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | XICHAI | XICHAI | XICHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| Model | 4DW91-50GBG3U | 4DW93-75GG3U | 4DW93-75GG3U | YC4A160-H300 | YC4A160-H300 | YC6J190-H300 | YC6J190-H300 | |
| Rated power | Kw | 36.8 | 55 | 55 | 118 | 118 | 140 | 140 |
| hp | 50 | 75 | 75 | 160 | 160 | 190 | 190 | |
| No. of cylinders | 4 | 4 | 4 | 4 | 4 | 6 | 6 | |
| Engine speed | rpm | 2650 | 2400 | 2400 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 5 | 7 | 7 | 11 | 11 | 15 | 15 |
| coolant capacity | L | 30 | 30 | 30 | 60 | 60 | 75 | 75 |
| Battary | V | 12 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 100 | 100 | 100 | 180 | 180 | 180 | 180 |
| MODEL | SUPC190-17 | SUPC190-15-II | SUPC220-15 | SUPC220-13-II | SUPC220-16-II | SUPC220-17-II | SUPC260-15-II | |
| Machine | ||||||||
| Free air delivery | m³/min | 10 | 15 | 15 | 17 | 15 | 13 | 22 |
| cfm | 357 | 535 | 535 | 608 | 535 | 465 | 786 | |
| Normal working pressure | bar | 17 | 15 | 15 | 13 | 16 | 17 | 15 |
| psi | 250 | 220 | 220 | 191 | 235 | 250 | 220 | |
| Dimentions (withou twobar) (mm) |
Length | 3500 | 3500 | 3500 | 3500 | 3500 | 3500 | 3700 |
| Width | 1750 | 1750 | 1750 | 1750 | 1750 | 1750 | 1900 | |
| Height | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2350 | |
| Weight | Kg | 2500 | 2650 | 3100 | 3200 | 3200 | 3200 | 3500 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | 4 | 4 | |
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
|
| Diesel | ||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCAI | |
| Model | YC6J190-H300 | YC6J190-H300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6J220-T300 | YC6A260-H300 | |
| Rated power | Kw | 140 | 140 | 162 | 162 | 162 | 162 | 191 |
| hp | 190 | 190 | 220 | 220 | 220 | 220 | 260 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 | 2200 |
| Oil capacity | L | 15 | 15 | 20 | 20 | 20 | 20 | 24 |
| coolant capacity | L | 75 | 75 | 90 | 90 | 90 | 90 | 110 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 180 | 180 | 220 | 220 | 220 | 220 | 220 |
| MODEL | SUPC260-17-II | SUPC260-22-II | SUPC300-13-II | SUPC300-17-II | SUPC300-25-II | SUPC420-25-II | SUPC430-24-II | SUPC500-25-II | |
| Machine | |||||||||
| Free air delivery | m³/min | 17 | 14 | 28 | 22 | 17 | 25 | 29 | 33 |
| cfm | 608 | 500 | 1000 | 786 | 608 | 893 | 1035 | 1180 | |
| Normal working pressure | bar | 17 | 22 | 13 | 17 | 25 | 25 | 24 | 25 |
| psi | 250 | 324 | 191 | 250 | 368 | 368 | 353 | 396 | |
| Dimentions (withou twobar) (mm) |
Length | 3700 | 3700 | 3900 | 3900 | 3900 | 3600 | 3600 | 3600 |
| Width | 1900 | 1900 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | |
| Height | 2350 | 2350 | 2400 | 2400 | 2400 | 2500 | 2500 | 2500 | |
| Weight | Kg | 3500 | 3600 | 4000 | 4100 | 4200 | 4500 | 4600 | 4700 |
| Wheel qty | 4 | 4 | 4 | 4 | 4 | ||||
| Size and No. of outlet value | G1″*1 G1 1/2″*1 |
G1″*1 G1 1/2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
G1″*1 G1 1/2″*1 G2 1/2″*1 |
|
| Diesel | |||||||||
| Brand | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | YUCHAI | |
| YC6A260-H300 | YC6A260-H300 | YC6K560-KT31 | |||||||
| Rated power | Kw | 191 | 191 | 221 | 221 | 221 | 309 | 320 | 375 |
| hp | 260 | 260 | 300 | 300 | 300 | 420 | 430 | 500 | |
| No. of cylinders | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | |
| Engine speed | rpm | 2200 | 2200 | 2000 | 2000 | 2000 | 1900 | 1900 | 1900 |
| Oil capacity | L | 24 | 24 | 28 | 28 | 28 | 32 | 32 | 32 |
| coolant capacity | L | 110 | 110 | 140 | 140 | 140 | 180 | 180 | 180 |
| Battary | V | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
| Fuel tank capacity | L | 220 | 220 | 280 | 280 | 280 | 400 | 400 | 400 |
*Certifications
*Company Information
ZheJiang Compressor Import & Export Co.,Ltd is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !
*Packaging & Shipping
*Contact us
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Angular |
| Structure Type: | Closed Type |
| Installation Type: | Movable Type |
| Customization: |
Available
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Are There Specific Filtration Requirements for Oil-Free Compressors?
Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:
1. Pre-Filtration:
Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.
2. Coalescing Filtration:
The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.
3. Activated Carbon Filtration:
Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.
It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.
Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.
By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.
How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?
To troubleshoot common problems with oil-free compressor systems, follow these steps:
1. Check Power Supply:
Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.
2. Inspect Air Filters:
Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.
3. Check for Air Leaks:
Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.
4. Monitor Pressure Gauges:
Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.
5. Check for Excessive Heat:
Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.
6. Inspect Drains and Condensate Management:
Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.
7. Review Maintenance Records:
Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.
8. Consult Manufacturer’s Documentation:
Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.
9. Seek Professional Assistance:
If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.
Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.
How Does an Oil-Free Air Compressor Work?
An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:
1. Dry Compression:
In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.
2. Friction Reduction:
Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.
3. Piston Rings and Seals:
Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.
4. Cooling Mechanisms:
Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.
5. Filtration:
Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.
6. Control and Safety Systems:
Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.
By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.
It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.
editor by CX 2024-04-23
China supplier 240L/Min 2.2kw Oil-Free Scroll Air Compressor for Automobile Industry air compressor lowes
Product Description
Product Description
China Manufacture Hot Sales Oil Free Scroll Air Compressor
Advantages1. Large displacement: Displacement 10% higher than ordinary piston compressor.
2. Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3. Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5. Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6. Compressed gas 100% purity oil free gas
7. Oil-Free Scroll Air End:
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection.
8. Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9. Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
Detailed Images
Welcome your inquiry for more special process gas compressor to KEEPWIN:
The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.
Product features
1) Silent mute and energy saving
The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.
2) Clean and oil-free
During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.
3) Easy maintenance and low cost
The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.
Working principle
The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.
Technical Parameters
| Product Name | 2.2-5.5kW Silent Oil Free Scroll Air Compressor | |||||
| Model | KXW-0.24/8-M | KXW-0.24/8-B | KXW-0.40/8-M | KXW-0.40/8-B | KXW-0.60/8-M | KXW-0.60/8-B |
| Capacity | 240 L/min | 240 L/min | 400 L/min | 400 L/min | 600 L/min | 600 L/min |
| Discharge pressure | 0.5-0.8 MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa | 0.5-0.8MPa |
| Power | 2.2KW | 2.2KW | 3.7KW | 3.7KW | 5.5KW | 5.5KW |
| Speed | 3200r/min | 3200r/min | 3200r/min | 3200r/min | 3200r/min | 3200r/min |
| Voltage | 220V/50Hz | 220V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz | 380V/50Hz |
| Noise | 59±3 dB (A) | 49±3 dB (A) | 60±3 dB (A) | 50±3 dB (A) | 61±3 dB (A) | 51±3 dB (A) |
| Cooling method | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling | Air cooling |
| Controll method | Automatic control | Automatic control | Automatic control | Automatic control | Automatic control | Automatic control |
| Weight | 110kg | 120kg | 120kg | 210kg | 160kg | 250kg |
| This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements. | ||||||
Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship.
• Innovation
Provide innovative, stable products and services.
• Quality
Deliver consistently superior performance and pursue every possible improvement.
• Agility
Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them.
• Contact Information
Tel: -139-1068-4359
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| Principle: | Rotary Compressor |
|---|---|
| Application: | Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Samples: |
US$ 3280/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do Oil-Free Compressors Contribute to Clean Compressed Air?
Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:
1. Elimination of Oil Contamination:
The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.
2. Advanced Filtration Systems:
Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.
3. Enhanced Air Quality:
By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.
4. Reduced Maintenance Requirements:
Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.
5. Compliance with Industry Standards:
Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.
Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.
How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?
To troubleshoot common problems with oil-free compressor systems, follow these steps:
1. Check Power Supply:
Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.
2. Inspect Air Filters:
Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.
3. Check for Air Leaks:
Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.
4. Monitor Pressure Gauges:
Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.
5. Check for Excessive Heat:
Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.
6. Inspect Drains and Condensate Management:
Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.
7. Review Maintenance Records:
Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.
8. Consult Manufacturer’s Documentation:
Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.
9. Seek Professional Assistance:
If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.
Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.
Are Oil-Free Air Compressors More Environmentally Friendly?
Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:
1. Elimination of Oil Contamination:
One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.
2. Reduction of Oil Spills and Leaks:
Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.
3. Energy Efficiency:
Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.
4. Lower Environmental Footprint:
Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.
5. No Oil Contamination in Air Tools and Products:
Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.
It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.
editor by CX 2024-04-23