Tag Archives: oil free scroll air compressor

China supplier 240L/Min 2.2kw Oil-Free Scroll Air Compressor for Automobile Industry air compressor lowes

Product Description

Product Description

 China Manufacture Hot Sales Oil Free Scroll Air Compressor

Advantages1.   Large displacement: Displacement 10% higher than ordinary piston compressor.
2.   Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3.   Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4.   Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5.   Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6.   Compressed gas 100% purity oil free gas
7.   Oil-Free Scroll Air End: 
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection. 
8.   Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9.   Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.

Detailed Images

Welcome your inquiry for more special process gas compressor to KEEPWIN: 

The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.

Product features

1) Silent mute and energy saving

The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.

2) Clean and oil-free

During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.

3) Easy maintenance and low cost

The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.


Working principle

The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.

Technical Parameters

Product Name 2.2-5.5kW Silent Oil Free Scroll Air Compressor
Model KXW-0.24/8-M KXW-0.24/8-B KXW-0.40/8-M KXW-0.40/8-B KXW-0.60/8-M KXW-0.60/8-B
Capacity 240 L/min 240 L/min 400 L/min 400 L/min 600 L/min 600 L/min
Discharge pressure   0.5-0.8 MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa
Power   2.2KW 2.2KW 3.7KW 3.7KW 5.5KW 5.5KW
Speed    3200r/min 3200r/min 3200r/min 3200r/min 3200r/min 3200r/min
Voltage    220V/50Hz 220V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Noise   59±3 dB (A) 49±3 dB (A) 60±3 dB (A) 50±3 dB (A) 61±3 dB (A) 51±3 dB (A)
Cooling method Air cooling Air cooling Air cooling Air cooling Air cooling Air cooling
Controll method Automatic control Automatic control Automatic control Automatic control Automatic control Automatic control
Weight    110kg 120kg 120kg 210kg 160kg 250kg
This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements.

 

Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship. 
• Innovation
    Provide innovative, stable products and services.
• Quality
    Deliver consistently superior performance and pursue every possible improvement. 
• Agility
    Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
    Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them. 
• Contact Information
 Tel: -139-1068-4359

 

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Principle: Rotary Compressor
Application: Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Lubrication Style: Oil-free
Drive Mode: Electric
Samples:
US$ 3280/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China supplier 240L/Min 2.2kw Oil-Free Scroll Air Compressor for Automobile Industry   air compressor lowesChina supplier 240L/Min 2.2kw Oil-Free Scroll Air Compressor for Automobile Industry   air compressor lowes
editor by CX 2024-04-23

China OEM Compressore Scroll Oil-Free Mute Without Maintenance Scroll Air Compressor with Good quality

Product Description

Compressore scroll Oil-free mute without maintenance scroll air compressor

 

Lingyu Compressor Show

Product Parameters

 

Company Profile

HangZhou CHINAMFG Machinery Co., Ltd (hereinafter referred to as Lingyu), founded in 2009, is a modern new national high-tech enterprise integrating R & D, manufacturing, sales and service. Compressed air purification equipment and air compressor as the core product, the company has formed 5 series of products and systematic solutions for different industries, scales and applications, such as petroleum, chemical industry, electric power, food, health care, biopharmaceutical, manufacturing and processing, textile industry, and is the most influential complete set of compressed air purification solution service provider in China.

 

With an excellent management team and a senior technical R & D team composed of refrigeration technology experts, CHINAMFG have tacit cooperation in product design, R & D and promotion, deeply understand the meaning of ” Supported by technology, driven by value “, “Quality and service” run through every detail of the company’s operation and management, and won the trust and support of customers widely. The growing process of HangZhou CHINAMFG is the process of serving customers and growing up with customers. We try our best to do everything well and meet every challenge with confidence.

 

Certifications

After-sales Service: Video Support
Warranty: 1 Year Warranty
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Samples:
US$ 3699/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can Oil-Free Air Compressors Handle High-Pressure Applications?

Yes, oil-free air compressors are capable of handling high-pressure applications, but certain considerations need to be taken into account. Here’s a detailed explanation of the capabilities and considerations regarding the use of oil-free air compressors in high-pressure applications:

1. Compressor Design:

Oil-free air compressors are designed to deliver oil-free compressed air, and some models are specifically engineered to handle high-pressure requirements. These compressors incorporate robust components, such as high-strength materials, reinforced valves, and advanced sealing technologies, to withstand the higher pressures generated during compression. They are typically designed to operate within specific pressure ranges, and their performance and reliability are optimized for those ranges.

2. Pressure Rating:

When selecting an oil-free air compressor for a high-pressure application, it is crucial to consider the compressor’s pressure rating. The pressure rating indicates the maximum pressure that the compressor can reliably generate and maintain. Oil-free compressors suitable for high-pressure applications are available with varying pressure ratings, ranging from several hundred PSI (pounds per square inch) to several thousand PSI, depending on the specific model and manufacturer. It’s important to choose a compressor with a pressure rating that meets or exceeds the requirements of the intended application.

3. Operating Efficiency:

Operating efficiency is an important consideration when using oil-free air compressors for high-pressure applications. As the pressure requirement increases, the compressor may consume more energy to achieve and maintain the desired pressure. It’s advisable to select a compressor that is optimized for energy efficiency, as it can help reduce operating costs and minimize environmental impact. Compressors equipped with advanced control systems, variable speed drives, and efficient motor designs can enhance overall energy efficiency in high-pressure applications.

4. Air Treatment and Filtration:

High-pressure applications often require dry and clean compressed air. In addition to the oil-free operation, it is important to ensure that the compressed air is adequately treated and filtered to remove moisture, particulates, and other contaminants. The use of appropriate air dryers, filters, and separators in the compressed air system is necessary to maintain the desired air quality and protect downstream equipment in high-pressure applications.

5. System Safety and Regulations:

High-pressure applications present additional safety considerations. It is essential to ensure that the entire compressed air system, including the compressor, storage tanks, piping, and safety devices, is designed, installed, and operated in compliance with relevant safety regulations and standards. Pressure relief valves, pressure gauges, and other safety devices should be appropriately sized and configured to handle the high-pressure conditions. Regular inspections, maintenance, and adherence to safety protocols are crucial to ensure the safe operation of the high-pressure oil-free air compressor system.

It’s important to consult with compressor manufacturers or industry experts to determine the suitability of specific oil-free compressors for high-pressure applications. They can provide guidance on selecting the right compressor model, assessing system requirements, and ensuring compliance with safety standards.

By considering the design, pressure rating, operating efficiency, air treatment, and system safety, oil-free air compressors can successfully handle high-pressure applications in various industries, including manufacturing, automotive, aerospace, and energy.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China OEM Compressore Scroll Oil-Free Mute Without Maintenance Scroll Air Compressor   with Good qualityChina OEM Compressore Scroll Oil-Free Mute Without Maintenance Scroll Air Compressor   with Good quality
editor by CX 2023-11-02

China best HK-Z54 Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption air compressor CHINAMFG freight

Product Description

Model HK-Z54/08-S1
Operation control mode Pressure start and stop
Rated pressure             (MPa) 0.8
Maximum pressure         ( MPa) 1.0
Air flow                 (M³/min) 5.4
Running speed             ( R/min) 3200
Drive mode Belt drive
Exhaust air temperature      ( ºC  ) ≤ambient temperature  
 

Lubrication Style: Oil Free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

While oil-free air compressors offer numerous advantages, there are also some downsides to consider. Understanding these drawbacks is important when evaluating the suitability of oil-free compressors for specific applications. Here’s a detailed explanation of the downsides of using oil-free air compressors:

1. Higher Initial Cost:

Oil-free air compressors generally have a higher initial cost compared to oil-lubricated compressors. The design and technology used in oil-free compressors, such as specialized coatings, precision manufacturing, and advanced filtration systems, contribute to their higher price tag. This can be a significant factor for budget-conscious buyers or for applications where cost is a primary consideration. However, it’s important to weigh the initial cost against the long-term benefits and potential cost savings in terms of maintenance, energy efficiency, and reduced risk of oil contamination.

2. Reduced Durability:

Oil-free compressors may have slightly reduced durability compared to oil-lubricated compressors. The absence of oil for lubrication can result in increased wear on certain components, such as piston rings, valves, and bearings. However, modern advancements in materials and engineering have significantly improved the durability and lifespan of oil-free compressors. With proper maintenance and adherence to recommended operating conditions, oil-free compressors can still provide reliable performance over an extended period.

3. Higher Energy Consumption:

Oil-free air compressors typically have higher energy consumption compared to oil-lubricated compressors. The absence of oil for lubrication increases friction within the compressor, requiring more energy to overcome this resistance. However, advancements in compressor design, such as improved air ends, energy-efficient motors, and variable speed drives, have helped minimize this energy consumption gap. Additionally, the potential energy savings from eliminating the need for oil changes and reducing the risk of pressure drops due to oil contamination can offset the higher energy consumption over the compressor’s lifetime.

4. Limited Cooling Capacity:

Oil-free compressors may have limited cooling capacity compared to oil-lubricated compressors. Oil acts as a lubricant and coolant in oil-lubricated compressors, effectively dissipating heat generated during compression. In contrast, oil-free compressors rely on other cooling mechanisms, such as air or water cooling, which may have limitations in handling high heat loads. This can be a consideration for applications that require continuous or high-duty cycle operation in elevated ambient temperatures. Adequate cooling systems and proper monitoring of temperature limits are necessary to prevent overheating and ensure optimal performance of oil-free compressors.

5. Noisy Operation:

Oil-free air compressors are generally noisier compared to oil-lubricated compressors. The absence of lubricating oil can result in increased noise levels due to direct metal-to-metal contact between rotating and reciprocating parts. However, advancements in noise reduction technologies and sound insulation materials have helped mitigate this issue to some extent. Additionally, the noise level can vary between different models and brands of oil-free compressors, so it’s important to consider the specific noise requirements of the application and select a compressor that meets those criteria.

Despite these downsides, oil-free air compressors have become increasingly popular and widely used in various industries due to their advantages in providing clean, oil-free compressed air. It’s important to assess the specific requirements of the application, consider the trade-offs, and consult with compressed air experts to determine whether an oil-free compressor is the most suitable choice.

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:

1. Elimination of Oil Contamination:

Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.

2. Avoidance of Oil-Related Issues:

Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.

3. Enhanced Air Purity:

Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.

4. Compliance with Air Quality Standards:

Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.

5. Protection of Sensitive Applications:

Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.

6. Reduced Maintenance and Downtime:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.

In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China best HK-Z54 Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption   air compressor CHINAMFG freightChina best HK-Z54 Oil-Free Scroll Air Compressor of Medical Zero Fuel Consumption   air compressor CHINAMFG freight
editor by CX 2023-10-18

China Custom Smart Switching Double Triple Quadrupedal Oil-Free Scroll Air Compressor with high quality

Product Description

Smart switching double triple quadrupedal oil-free scroll air compressor 

Product Description

1. Description

  The compressed air is generated by the air compressor, enters the gas storage tank through the aftercooler, and then removes impurities, oil mist and moisture in the compressed air through the filter group and the adsorption dryer, and then is regulated by the pressure reducer. Compressed air ducts are used in medical equipment such as operating rooms and ICUs.

  The central compressed air station is composed of an air compressor, an aftercooler, a gas storage tank, a filter group, an adsorption dryer, an automatic control cabinet, and an alarm. Usually it is a two-unit configuration, 1 for each.

2. Why use dry, clean compressed air?

IInhibit the survival and reproduction of bacteria
Prevent condensation into liquid water at low temperatures
Liquid water will damage these equipment after entering the anesthesia machine or ventilator
Prevent icing blocked pipes below zero
High humidity in the pipe can cause oxidation of the pipe
 

3. Advantage
1.Oil-free design, ensuring the generation of qualified medical air
2.Reduced equipment failure frequency, saving costs 
3.Controlled moisture content, achieving high safety performance
 

 4. CHINAMFG Hospital Compressed Air Generator  Working Principle

 
4.1 Medical Compressed Air Station System Specifications

System Model  Air Compressor Purification controller Air tanks (M3) Output Consumption (M3/min) Output Pressure (Mpa)
Model  Number Model  Number
ETA-04 ET-YA041 1 ET-YK15 1 0.3 0.41 0.4-0.6
ETA-07 ET-YA042 1 ET-YK15 1 0.3 0.82 0.4-0.6
ETA-11 ET-YA043 1 ET-YK26 1 0.6 1.23 0.4-0.6
ETA-15 ET-YA042 2 ET-YK26 1 0.6 1.64 0.4-0.6
ETA-22 ET-YA043 2 ET-YK38 1 1 2.46 0.4-0.6
ETA-30 ET-YA043 3 ET-YK38 1 1 3.69 0.4-0.6

4.2 Air Compressor Specifications

Model

Output 

Consumption

 (M3/min)

Working pressure (Mpa) Power

Power

(KW)

L*W*H(mm) Weight(KG) Noise(dB)
ET-YA041 0.41 0.6-0.8 AC380V/50Hz/3P 4 1300×700×750 170 65±3
ET-YA042 0.82 0.6-0.8 AC380V/50Hz/3P 8 1300×700×1350 255 65±3
ET-YA043 1.23 0.6-0.8 AC380V/50Hz/3P 12 1300×700×1950 345 65±3

 4.3 Purification Controller Specifications

Model Capacity (M3/min) Working pressure (Mpa) Power 

Power

  (KW)

Dew Point (ºC) Weight (KG) L*W*H(mm) Noise(dB)
ET-YK15 1.5 0.6-0.8 AC220V/50Hz 30 </=-40 356 1300×900×1700 </=75
ET-YK26 2.6 0.6-0.8 AC220V/51Hz 30 </=-40 374 1300×900×1700 </=75
ET-YK38 3.8 0.6-0.8 AC220V/52Hz 30 </=-40 412 1300×900×1700 </=75

 
5. Quality Control Process
ETR Enigineering & Technology,clients can be sure of the quality of CHINAMFG solution. ETR uses only the best suppliers and components. And  all compress air system are tested & commissioned by professional Experts to make sure everything is qualified before they leave the factory.

 

 

FAQ

 1. Are you manufacturer or Trade Company?
   We are the manufacturer of compress air system, founded in 2003.

 2. What’s the order compress air system  process?
   a. Inquiry—provide us all clear requirements.
   b. Quotation—official quotation form with all clear specifications.
   c. Printing file— PDF, Ai, CDR, PSD, the picture resolution must be at least 300 dpi.
   d. Contract confirmation—provide correct contract details.
   e. Payment terms— Negotiable.
   f. Production—mass production
   g. Shipping— by sea, air or courier. Detailed picture of package will be provided.
   h. Installation and commissioning

3.What terms of payment you use?
   T/T, L/C etc.

After-sales Service: One Year
Warranty: One Year
Principle: Rotary Compressor
Application: Medical/Hospital/Clinic
Performance: Low Noise
Mute: Mute
Customization:
Available

|

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

While oil-free air compressors offer numerous advantages, there are also some downsides to consider. Understanding these drawbacks is important when evaluating the suitability of oil-free compressors for specific applications. Here’s a detailed explanation of the downsides of using oil-free air compressors:

1. Higher Initial Cost:

Oil-free air compressors generally have a higher initial cost compared to oil-lubricated compressors. The design and technology used in oil-free compressors, such as specialized coatings, precision manufacturing, and advanced filtration systems, contribute to their higher price tag. This can be a significant factor for budget-conscious buyers or for applications where cost is a primary consideration. However, it’s important to weigh the initial cost against the long-term benefits and potential cost savings in terms of maintenance, energy efficiency, and reduced risk of oil contamination.

2. Reduced Durability:

Oil-free compressors may have slightly reduced durability compared to oil-lubricated compressors. The absence of oil for lubrication can result in increased wear on certain components, such as piston rings, valves, and bearings. However, modern advancements in materials and engineering have significantly improved the durability and lifespan of oil-free compressors. With proper maintenance and adherence to recommended operating conditions, oil-free compressors can still provide reliable performance over an extended period.

3. Higher Energy Consumption:

Oil-free air compressors typically have higher energy consumption compared to oil-lubricated compressors. The absence of oil for lubrication increases friction within the compressor, requiring more energy to overcome this resistance. However, advancements in compressor design, such as improved air ends, energy-efficient motors, and variable speed drives, have helped minimize this energy consumption gap. Additionally, the potential energy savings from eliminating the need for oil changes and reducing the risk of pressure drops due to oil contamination can offset the higher energy consumption over the compressor’s lifetime.

4. Limited Cooling Capacity:

Oil-free compressors may have limited cooling capacity compared to oil-lubricated compressors. Oil acts as a lubricant and coolant in oil-lubricated compressors, effectively dissipating heat generated during compression. In contrast, oil-free compressors rely on other cooling mechanisms, such as air or water cooling, which may have limitations in handling high heat loads. This can be a consideration for applications that require continuous or high-duty cycle operation in elevated ambient temperatures. Adequate cooling systems and proper monitoring of temperature limits are necessary to prevent overheating and ensure optimal performance of oil-free compressors.

5. Noisy Operation:

Oil-free air compressors are generally noisier compared to oil-lubricated compressors. The absence of lubricating oil can result in increased noise levels due to direct metal-to-metal contact between rotating and reciprocating parts. However, advancements in noise reduction technologies and sound insulation materials have helped mitigate this issue to some extent. Additionally, the noise level can vary between different models and brands of oil-free compressors, so it’s important to consider the specific noise requirements of the application and select a compressor that meets those criteria.

Despite these downsides, oil-free air compressors have become increasingly popular and widely used in various industries due to their advantages in providing clean, oil-free compressed air. It’s important to assess the specific requirements of the application, consider the trade-offs, and consult with compressed air experts to determine whether an oil-free compressor is the most suitable choice.

air compressor

Can Oil-Free Compressors Be Integrated into Existing Systems?

Yes, oil-free compressors can be integrated into existing systems in many cases. Here’s a detailed explanation of the integration possibilities and considerations when incorporating oil-free compressors into existing systems:

1. Compatibility:

Before integrating an oil-free compressor into an existing system, it’s important to assess the compatibility between the compressor and the system. Consider factors such as the required air pressure and flow rate, the electrical requirements, and the physical space available for installation. Compare these requirements with the capabilities and specifications of the oil-free compressor to ensure a suitable match.

2. Installation:

The installation process may vary depending on the specific system and compressor configuration. In some cases, it may be a straightforward replacement of the existing compressor with the oil-free compressor. However, certain modifications or adjustments may be necessary to accommodate the differences between oil-lubricated and oil-free compressors. For example, oil-free compressors may require additional filtration or moisture removal equipment to maintain the desired air quality. It’s essential to follow the manufacturer’s installation guidelines and consult with qualified professionals if needed.

3. Piping and Connections:

When integrating an oil-free compressor into an existing system, the piping and connections need to be evaluated. The existing piping should be inspected for any potential issues such as leaks, corrosion, or inadequate sizing. Depending on the specific requirements of the oil-free compressor, modifications to the piping system may be necessary to ensure proper airflow, pressure drop, and connection compatibility. It’s crucial to ensure that the piping system can handle the air volume and pressure generated by the oil-free compressor without any restrictions or safety risks.

4. Control and Monitoring:

Integrating an oil-free compressor into an existing system may involve adjustments to the control and monitoring components. The control system should be capable of effectively operating and regulating the oil-free compressor based on the desired air pressure and flow requirements. This may require reprogramming or reconfiguring the control settings to accommodate the specific features and functionalities of the oil-free compressor. Additionally, monitoring systems should be updated to include relevant parameters specific to oil-free compressor operation, such as air purity levels or maintenance alerts.

5. Training and Familiarization:

When integrating an oil-free compressor into an existing system, it’s important to provide training and familiarization to the personnel responsible for operating and maintaining the equipment. The differences between oil-lubricated and oil-free compressors should be clearly explained, including any specific maintenance requirements or operational considerations. Training sessions can help ensure that the staff understands the new equipment and can effectively operate and maintain it in a safe and efficient manner.

6. Benefits and Considerations:

Integrating an oil-free compressor into an existing system offers several benefits. It can improve air quality, eliminate the risk of oil contamination, and enhance the performance and reliability of the compressed air system. However, it’s important to consider the initial investment costs, potential modifications required, and the overall compatibility with the existing system. Conducting a thorough cost-benefit analysis and consulting with experts can help determine the feasibility and potential advantages of integrating an oil-free compressor into the existing system.

In summary, oil-free compressors can generally be integrated into existing systems with proper assessment, planning, and installation procedures. Evaluating compatibility, ensuring appropriate installation, addressing piping and connection requirements, adjusting control and monitoring systems, providing adequate training, and considering the associated benefits and considerations are crucial steps in successfully integrating an oil-free compressor into an existing system.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China Custom Smart Switching Double Triple Quadrupedal Oil-Free Scroll Air Compressor   with high qualityChina Custom Smart Switching Double Triple Quadrupedal Oil-Free Scroll Air Compressor   with high quality
editor by CX 2023-10-12

China OEM Automobile Suspension Oil-Free Scroll Air Compressor with Great quality

Product Description

Specifications
Characteristics of vehicle-mounted oil-free scroll air compressor
Oil-free and safe: the compressed air is completely free of oil and water. There is no need to worry about the hidden dangers of oil emulsification, oil leakage, fire, and oil shortage braking, which greatly improves the safety performance
Energy-saving, high efficiency, and simple maintenance: the unique structural design makes the compression process without energy waste, with few parts, high manufacturing accuracy, no vulnerable parts, and very low maintenance cost
Intelligent: intelligent information feedback helps the intelligent control system and improves vehicle safety
High environmental adaptability: it can operate reliably under extreme climatic conditions from – 40 ºC to + 65 ºC
Mute: the oil-free scroll air compressor has small torque variation and no complex motion structure, so it has low noise, low vibration, more quiet and comfortable.

 
Company Information
 
 We′re specializes in transport compressors such as electric vehicle air-conditioner scroll compressor, and compact horizontal hermetic scroll compressor for E-bus, subway, etc.
Our technical team has gained a good reputation in the field of electric vehicles, electric buses, and rail transit. Our products have surpassed their counterparts from the US and Japan in some special parameters, High efficiency, reliability, and compactness.
Our products are suitable for many different refrigerants, including R134A, R407C, R410A, ETC. Our annual output is 500, 000 PCS of EV-use semi-hermetic scroll compressors, 50, 000 PCS of hermetic horizontal inverter compressors.20000PCS of cab air conditioning.
We not only supply products but also provide comprehensive application guidance and technical support for our clients.
Our compressor driver is provided by our group company, which has many years of experience in automotive air conditioning control systems and mobile cold chain control systems. This is an advantage that other compressor companies do not have. The group has a number of R & D service institutions in Europe Company.
The business concept is Quality, Innovation, High-Efficiency, and Credit. Warmest welcome to your visit. Looking CHINAMFG to working with you!

 

After-sales Service: 5 Years
Warranty: 2 Years
Installation Type: Movable Type
Lubrication Style: Oil-free
Cylinder Position: Horizontal
Transport Package: 1PCS/CTN
Customization:
Available

|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China OEM Automobile Suspension Oil-Free Scroll Air Compressor   with Great qualityChina OEM Automobile Suspension Oil-Free Scroll Air Compressor   with Great quality
editor by CX 2023-10-11

China Hot selling 11kw 15HP Low Noise 100% Oil Free Rotary Scroll Dry Air Compressor for Medical Dentistry, 3D Printer air compressor for sale

Product Description

Product Description

 

Type: Oil Free Scroll Air Compressor
Voltage: 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure: 8~10bar
Installed Motor Power: 3.0-50 Kw
Color: Blue,white
Driven Method: Belt Driven
Transport Package: Standard Wooden Packing
application: Dentistry,Laboratory,New Energy

Product Features
1.High quanlity oild free compressed air.
2.High efficiency oil free scroll airend.
3.Low Energy Consumption,Low running,maintenance cost.
4.Aptitude and intelligent Control, integrated touch-screen PLC displayer.
5.Unique safe units make whole compressor more safety, more stable,lest noise,lest energy Loss.
6.Easy to install,operate,maintain.

Product Parameters

 

Model Capacity Pressure Motor power QTY of air end  QTY of motor Noise Level Diemensions Weight Diameter of air outlet pipe Inner air tank Outside air tank
  m3/min Mpa kW hp PCS PCS dB(A) mm KGS inch L L
D04/08-A1 0.3 0.8 3.0  4.0  04*1 1 55±2 760*690*820 200  3/4 5     /
D04/08-A4 0.4/0.3 0.8/1.0 3.7 5 04*1 1 55±2 760*690*820 200  3/4 5     /
D04/08-J3 0.4/0.3 0.8/1.0 3.7 5 04*1 1 55±2 1400*780*1485 450  3/4 / 200    
Q08/08-S1 0.8 0.8 7.5 10 04*2 2 60±2 1400*700*1200 400 1 1/2 24     /
Q08/08-S1 0.8 0.8 7.5 10 04*2 2 60±2 1400*780*1485 450 1 1/2   /
D06/08-A4 0.6/0.4 0.8/1.0 5.5 7 0.6*1 1 55±2 760*690*820 200  3/4 5     /
D06/08-J3 0.6/0.4 0.8/1.0 5.5 7 0.6*1 1 55±2 1400*780*1485 450  3/4 / 200    
Z12/08-S1 1.2/0.8 0.8/1.0 11 15 0.6*2 2 60±2 1400*700*1200 350 1 1/2 24     /
D06/08-J5 0.6 0.8 5.5 7 0.6*1 1 60±2 1400*780*1485 450 1 1/2   /
Z12/08-J5 1.2 0.8 11 15 0.6*2 2 60±2 1400*780*1485 500 1 1/2   /
Z18/08-S1 1.8/1.5 0.8/1.0 16.5 22 0.6*3 3 62±2 1400*700*1670 500 1 1/2 24     /
Z24/08-S1 2.4/2.0 0.8/1.0 22 30 0.6*4 4 65±2 1400*1550*1200 800 1 1/2 24*2 /
Z30/08-S1 3.0/2.4 0.8/1.0 27.5 37 0.6*5 5 65±2 1400*1550*1670 1080 1 1/2 / /
Z36/08-S1 3.6/3.0 0.8/1.0 33 45 0.6*6 6 65±2 1400*1550*1670 1200 1 1/2 / /
Z42/08-S1 4.2/3.6 0.8/1.0 38.5 52 0.6*7 7 65±2 2220*1450*1740 1400 1 1/2 / /
Z48/08-S1 4.8/4.0 0.8/1.0 44 59 0.6*8 8 65±2 2220*1450*1750 1520 1 1/2 / /
Z54/08-S1 5.4/4.5 0.8/1.0 49.5 67 0.6*9 9 65±2 2220*1450*1750 1650 1 1/2 / /

Company Profile

HangZhou CHINAMFG Mechanical & Electrical Equipment Co., Ltd, established in 2571, is a professional enterprise engaged in the research, development, sale and service of air compressor, screw air compressor, air dryer, filters, oxygen generator, nitrogen generator and wet spray manipulator.

Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction by supplying air and gas. CHINAMFG company not only has its own import and export right and stable distributors worldwide, but also has a team of professional after sales and service. In addition, we have obtained CE, TUV, SGS, ISO certificates.
After long-term development, our company has established 2 wellknown brands: CHINAMFG and TUOWEl.
 In domestic market, our CHINAMFG brand of screw air compressors and wet spray manipulators are CHINAMFG in tunnel industry. with cooperation of China Railway Bureau Group Co, Ltd, and also formed a long-term strategic partnership with China Railwaywith (the first) Bureau Group Co, Ltd to China Railway(the tenth) Bureau Group Co., Ltd.
Selling well in all cities and provinces around China, our products are also exported to clients in many countries and regions, such as, Russia, Thailand, Vietnam, Indonesia, South Africa, Tunisia, Saudi Arabia, Uzbekistan, Danmark, Poland, Mexico, Chile, Peru, India, Pakistan, Malaysia, etc.
Our products gain wide praises at home and abroad. We also welcome OEM, ODM orders. As a supplier, CHINAMFG has its own factory, covers an area of 10,000 square meters, with 500 sets output of screw air compressors and 100 sets of oxygen generators per month, with 5 engineers in technical dept, and more than 100 workers.
Whether selecting a current product from our catalog or seeking engineering assistance for your application, you can email or phone us about your sourcing requirements. We warmly welcome customers all over the world to establish cooperation and create a bright future with us together.

FAQ

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

After-sales Service: Online Technical Support
Warranty: 1 Year Warranty for The Whole Machine
Installation Type: Stationary Type
Lubrication Style: Oil-free
Cylinder Position: Vertical
Application: Medical, Food, Dental, Lab, Bio-Fermentation
Customization:
Available

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air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

While oil-free air compressors offer numerous advantages, there are also some downsides to consider. Understanding these drawbacks is important when evaluating the suitability of oil-free compressors for specific applications. Here’s a detailed explanation of the downsides of using oil-free air compressors:

1. Higher Initial Cost:

Oil-free air compressors generally have a higher initial cost compared to oil-lubricated compressors. The design and technology used in oil-free compressors, such as specialized coatings, precision manufacturing, and advanced filtration systems, contribute to their higher price tag. This can be a significant factor for budget-conscious buyers or for applications where cost is a primary consideration. However, it’s important to weigh the initial cost against the long-term benefits and potential cost savings in terms of maintenance, energy efficiency, and reduced risk of oil contamination.

2. Reduced Durability:

Oil-free compressors may have slightly reduced durability compared to oil-lubricated compressors. The absence of oil for lubrication can result in increased wear on certain components, such as piston rings, valves, and bearings. However, modern advancements in materials and engineering have significantly improved the durability and lifespan of oil-free compressors. With proper maintenance and adherence to recommended operating conditions, oil-free compressors can still provide reliable performance over an extended period.

3. Higher Energy Consumption:

Oil-free air compressors typically have higher energy consumption compared to oil-lubricated compressors. The absence of oil for lubrication increases friction within the compressor, requiring more energy to overcome this resistance. However, advancements in compressor design, such as improved air ends, energy-efficient motors, and variable speed drives, have helped minimize this energy consumption gap. Additionally, the potential energy savings from eliminating the need for oil changes and reducing the risk of pressure drops due to oil contamination can offset the higher energy consumption over the compressor’s lifetime.

4. Limited Cooling Capacity:

Oil-free compressors may have limited cooling capacity compared to oil-lubricated compressors. Oil acts as a lubricant and coolant in oil-lubricated compressors, effectively dissipating heat generated during compression. In contrast, oil-free compressors rely on other cooling mechanisms, such as air or water cooling, which may have limitations in handling high heat loads. This can be a consideration for applications that require continuous or high-duty cycle operation in elevated ambient temperatures. Adequate cooling systems and proper monitoring of temperature limits are necessary to prevent overheating and ensure optimal performance of oil-free compressors.

5. Noisy Operation:

Oil-free air compressors are generally noisier compared to oil-lubricated compressors. The absence of lubricating oil can result in increased noise levels due to direct metal-to-metal contact between rotating and reciprocating parts. However, advancements in noise reduction technologies and sound insulation materials have helped mitigate this issue to some extent. Additionally, the noise level can vary between different models and brands of oil-free compressors, so it’s important to consider the specific noise requirements of the application and select a compressor that meets those criteria.

Despite these downsides, oil-free air compressors have become increasingly popular and widely used in various industries due to their advantages in providing clean, oil-free compressed air. It’s important to assess the specific requirements of the application, consider the trade-offs, and consult with compressed air experts to determine whether an oil-free compressor is the most suitable choice.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China Hot selling 11kw 15HP Low Noise 100% Oil Free Rotary Scroll Dry Air Compressor for Medical Dentistry, 3D Printer   air compressor for saleChina Hot selling 11kw 15HP Low Noise 100% Oil Free Rotary Scroll Dry Air Compressor for Medical Dentistry, 3D Printer   air compressor for sale
editor by CX 2023-09-30

China 10 bar 3.7kw 5.5kw portable scroll air compressor oil free with high quality

Relevant Industries: Hotels, Meals & Beverage Factory, Foodstuff & Beverage Retailers
Showroom Area: None
Issue: New, New
Variety: Reciprocating
Configuration: Stationary
Energy Supply: AC Electricity
Lubrication Design: Oil-free
Mute: Yes
Voltage: 380V 50HZ
Dimension(L*W*H): 810*690*880mm
Weight: 200kg
Warranty: 3 years
Operating Pressure: 7 bar, 8 bar, 6 bar, ten bar, 5 bar
Machinery Check Report: Offered
Online video outgoing-inspection: Offered
Marketing Kind: New Merchandise 2571
Guarantee of main factors: 2 many years
Main Elements: PLC, Motor, Pump
Gas Variety: Air
Product title: Scroll Air Compressor
Cooling method: Air Cooling
Application: Foods business
Pressure: 4bar-10bar
Right after Warranty Service: On-line assist
Certification: ce
Packaging Details: plywood instances for all our air compressors which includes oil free of charge air compresosrs and oil injection air compressors, and also following remedy products like air dryer, air tank and line filters.
Port: ZheJiang

Scroll Air Compressor Compression Theory:

  • The orbiting scroll rotates in the buy of 1-2-3-4 as demonstrated in the diagram, the air is sucked into the area amongst the orbiting scroll and the stationary scroll, the quantity of the crescent compression chamber steadily decreases, and then the air is discharged from the exhaust port at the heart of the stataionary scroll following currently being compressed.
  • Substantial-precision processing engineering is needed to generate the components that make up a Scroll Oil Totally free Air Compressor.
  • Major Framework of Scroll Oil Free Air conclude.

    Fetures of Scroll oil cost-free air compressors:

  • Minimal distinct electricity, Large energy efficiency.
  • Extended phrase warranty for 2 years, and lower servicing.
  • Modest footprint & incredibly quite procedure.
  • Sound of the complete technique equipped with 3.7kw scroll oil free of charge compressor is underneath 59dB.
  • Low vibration, below common functioning situations, the vibraion of primary unit is significantly less than 7.1mm/s.
  • seven.5kw/10hp 8bar 800L/min scroll oil cost-free air compressor silent oil cost-free iwata air compressor
  • Scroll oil free air compressor
  • 7.5kw/10hp
  • 800L/min @8bar
  • Voltage: 380v/50hz
  • PLC handle
  • Dimension: 1030*590*995mm
  • Bodyweight:380kg
  • Sounds:55±3dB

  • 3.7kw 8bar 410L/min scroll air compressor 11kw 8bar 800L/min scroll air compressor 30kw 8bar 3200L/min scroll air compressor

    Complete range parameters of our scroll oil totally free air compressors:

    Product No.Item identifyEnergyForceAir circulationDescription
    APOXW-410-XScroll Airend3.7kw.8MPa410L/minWhich includes pulley(Possibilities: heat exchanger,
    temperature swap, temperature sensor)

    APOXW-340XScroll Airendthree.7kw1.0Mpa340L/minSuch as pulley(Options: heat exchanger,
    temperature switch, temperature sensor)
    APOXW-250-XScroll Airend2.2kw.8MPa250L/minWhich includes pulley(Alternatives: warmth exchanger,
    temperature swap, temperature sensor)
    APOXW-one hundred forty-XScroll Airend1.5kw.8MPa140L/minLike pulley(Choices: heat exchanger,
    temperature swap, temperature sensor)
    RMC3.7-8AScroll Air Compressorthree.7kw.8MPa400L/min

  • Single 3.7kw airend
  • Without air tank
  • Switch control
  • Dimension: 540*540*750mm
  • Fat:120kg Sounds:48±3dB
  • RMC3.7-8BScroll Air Compressorthree.7kw.8MPa400L/min
  • Solitary 3.7kw airend
  • 40L stainless steel tank
  • Switch control
  • Dimension: 540*540*750mm
  • Excess weight:120kg Motorbike Transmissions Racing Motorbike Sprocket and Chain Sets for CFMOTO 650NK NK650 (46T 15T 520H O-Ring) Sounds:48±3dB
  • RMC2.2-8AScroll Air Compressortwo.2kw.8MPa250L/min
  • Solitary 2.2kw airend
  • Without air tank
  • Switch management
  • Dimension: 540*540*750mm
  • Bodyweight:110kgNoise:48±3dB
  • RMC2.2-8BScroll Air Compressor2.2kw.8MPa250L/min
  • Solitary 2.2kw airend
  • 40L stainless metal tank
  • Swap manage
  • Dimension: 540*540*750mm
  • Fat:110kgNoise:48±3dB
  • RMC1.5-8AScroll Air Compressor1.5kw.8MPa180L/min
  • Single 1.5kw airend
  • Without having air tank
  • Change control
  • Dimension: 540*540*750mm
  • Fat:100kgNoise:48±3dB
  • RMC1.5-8BScroll Air Compressorone.5kw.8MPa180L/min
  • Single 1.5kw airend
  • 40L stainless steel tank
  • Switch manage
  • Dimension: 540*540*750mm
  • Excess weight:100kgNoise:48±3dB
  • RMC7.5-8AScroll Air Compressor7.5kw.8MPa800L/min
  • 2×3.7kw airend
  • PLC management
  • Dimension: 1030*590*995mm
  • Weight:380kgNoise:55±3dB
  • RMC11-8AScroll Air Compressor11kw.8MPa1200L/min
  • 3×3.7kw airend
  • PLC handle
  • Dimension: 1235*740*1270mm
  • Fat:500kgNoise:56±3dB
  • RMC15-8AScroll Air Compressor15kw.8MPa1600L/min
  • 4×3.7kw airend
  • PLC handle
  • Dimension: 1235*740*1630mm
  • Bodyweight:580kgNoise:57±3dB
  • RMC18.5-8AScroll Air Compressoreighteen.5kw.8MPa2000L/min
  • 5×3.7kw airend
  • PLC control
  • Dimension: 1235*740*1990mm
  • Weight:660kgNoise:58±3dB
  • RMC22-8AScroll Air Compressor22kw.8MPa2400L/min
  • 6×3.7kw airend
  • PLC control
  • Motor: CZPT
  • Dimension: 1580*1235*1630mm
  • Fat:900kgNoise:59±3dB
  • RMC30-8AScroll Air Compressor30kw.8MPa3200L/min
  • 8×3.7kw airend
  • PLC management
  • Motor: CZPT
  • Dimension: 1580*1235*1630mm
  • Excess weight:1060kgNoise:59±3dB
  • RMC37-8AScroll Air Compressor37kw.8MPa4000L/min
  • 10×3.7kw airend
  • PLC management
  • Motor: CZPT
  • Dimension: 1580*1235*1990mm
  • Excess weight:1260kgNoise:59±3dB

  • 11kw 15hp oil free of charge scroll air compressor with desiccant air dryer (dewpoint -40℃) and stainless metal air tank for hospital compressor air supplying, 1 a lot more established of scroll air compressor for backup.
  • 15kw 20hp of our oil free scroll air compressor with small PLC control and distant functions.
  • three.7kw of our scroll oil free air compressor, with 40liters stainless steel air tank and PLC smart management.

    Scroll oil free of charge air compressor purposes:
    Scroll air compressors are generally one hundred% oil-free of charge, and are most suitable for applications in industries like analysis and improvement labs, hospitals, universities, foodstuff and beverage, dental apps, electronics and the pharmaceutical market. They are suited to the kinds of industries because they are ISO 8573-1 Class certified compressors are easy to keep and run, bike custom 530 metal sprocket for Honda CB1000 A CB1300 F S ST EX CBF1000 B F C D CBR900 RR N and have minimum footprint to preserve room in your lab or facility.

    Business InformationZheJiang Royal Machinery Co.,Ltd is a skilled business of industrial air compressors, air remedy and air compressor spare areas, with engineers and income individuals who have above 8 a long time experience, Royal Equipment has 2 business divisions, 1 is our own manufacturer goods, the other makes are CZPT Rand and CZPT merchandise. We have been advertising and marketing industrial compressed air tools to world-wide market place considering that 2017 and the principal assembling crops include much more than 50,000 square CZPT and 320 personnel. The variety of our compressors supplying commence from the smallest compressors utilized by folks to really big compressors utilized in large industrial applications. We started out the organization as a shut companion to our buyers, our sales crew can provide you competitive price tag with large good quality merchandise, with our customers supporting, our team will get all the orders fulfilled on time and provide you superb right after-sales support. Our item assortment signifies the most comprehensive portfolio of compressed air equipment supplied for hundreds of applications in the Oil, Textile, Foodstuff, Maritime, Mining and a lot of other industries. Our goods consist of medium and high force reciprocating compressors, oil-injected screw compressors, oil totally free screw compressors, vane compressors, centrifugal compressors, transportable compressors, CNG compressors and CNG related tools, also high pressure scuba air compressors. Our mission is to bring China assembled compressors of good high quality and support, with attractive price for all the consumers all over the planet. You are welcomed to be created with us together for a fruitful future. Wecome to speak to us for much more particulars, we will offer you compressor details, oil totally free screw air compressor use handbook, oil free of charge screw air compressor configuration checklist, oil totally free screw air compressor instruction drawings, spare components listing, installation drawings, specialized support and maintenance education.
    Our CE certification:

    Air compressors can be grouped into 3 classifications: consumer grade, specialist quality and industrial quality.

  • Buyer grade air compressors can be explained as a pancake or single-phase model. They are used for household jobs like inflating tires and inflatable products and potentially some low-load air tools like staplers and brad guns.
  • Professional grade air compressors offer much more energy and greater pressurized air. They could be two-phase reciprocating versions or rotary screw types and can give far more electrical power to operate numerous air resources at as soon as with intermittent use.
  • Industrial quality air compressors will be the workhorse of a producing plant or the dependable power resource on an oil rig. They are developed to offer a steady movement of compressed air for extended periods of time and can consider fluctuating surges in use common in significant producing vegetation. These compressors are developed with higher-top quality elements that permit for customization to the certain surroundings to boost overall performance, Motor reduktors reducteur de vitesse motor reductor riduttore Higher High quality Pace Reducers Italy ROSSI Worm Gear Motors As-Collection power performance and dependability.
  • Right here we offer you i screw air compressors:
    Electricity selection: 5kw-400kw
    Air circulation: 1m3/min-75m3/min
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    Welcome to container with us for much more particulars

    air-compressor

    what to see in an air compressor

    If you need to buy an air compressor, you should know what to look for. The types of air compressors on the market are classified according to their CFM rating, safety devices, and pumps. There are several differences between lubricated and oil-free air compressors that you should know before buying. To better understand the difference between these types of air compressors, read on. This article will guide you through these differences.

    Pump

    If you are looking for a quality air compressor, you have come to the right place. A good air compressor pump will provide high pressure for anything from tires to boats and more. There are hundreds of different models to choose from, and the great thing about buying one from a Chinese manufacturer is that they have so many options. More importantly, Chinese manufacturers can customize air equipment such as air compressors at low prices.
    A good quality air pump won’t break easily, but you’ll be able to use it for years. Choosing a high-quality pump will help you avoid many hassles on the road, such as unplanned downtime and installation costs. Plus, a pump from the same manufacturer as your air compressor is your best bet to ensure optimum performance. Listed below are some tips for finding a quality pump for your air compressor.
    The air compressor is an important but unremarkable invention. Without them, our lives would be completely different. Without a pump, we can’t get hot water from central heating, nor can we get heat from the refrigerator. We can’t inflate bicycle tires, and we can’t refuel cars. Pumps are vital to all kinds of machines. So why is it important to choose the right product? The answer may surprise you.
    Different types of pumps are used for different applications. Positive displacement pumps move a fixed volume of fluid and direct it to a drain. This design ensures constant flow at a constant speed regardless of discharge pressure. Centrifugal pumps work differently. The impeller accelerates the fluid, converting the input energy into kinetic energy. This type of pump is most commonly used in mines, air conditioning, industrial plants, and flood control.

    safety equipment

    There are several safety features you should check when using an air compressor. First, check the connection of the air filter to the air. If they come loose, parts may separate and cause injury. Another important safety feature is the shut-off valve. When working near compressed air, the shut-off valve should be within easy reach and visibility. Moving parts and other equipment must be protected with protective covers. Check safety valve and replace damaged parts.
    Rupture discs are copper discs located on the air cooler. When the air pressure exceeds a certain limit, it bursts. Fusible plugs contain materials that melt at high temperatures. The compressor should have a lubricating oil pressure alarm and cut off the trip signal. If these two safety devices fail, the compressor should be stopped immediately. The rupture disc should be inspected at least weekly to ensure it does not rupture under pressure.
    If the pressure level is too high, and overcurrent protection device cuts power to the motor. It also automatically shuts off the compressor when the hose ruptures or the air volume exceeds a preset level. The device should be installed on the air compressor to prevent accidents. Its job is to protect the operator from harm. If employees do not follow these safety measures, they may cause equipment damage.
    To ensure safety when operating the air compressor, safety glasses and gloves should be worn. Pressurized air can cause eye injury, and crash goggles can provide a barrier to prevent this. Additionally, the self-retracting cord prevents trip hazards and reinforces excess cord. You should also keep your hands and body away from the air nozzle. This will prevent you from being sprayed with compressed air.

    CFM Rating

    An air compressor’s PSI and CFM ratings indicate the pressure and volume it can deliver. PSI stands for pounds per square inch and measures the force and pressure contained in one square inch of air. These two indicators are equally important when choosing an air compressor. If you need a lot of compressed air for a specific application, you will need a higher psi compressor. Likewise, if you are using compressed air in a smaller application, a low cfm compressor will not provide enough power to meet your needs.
    When comparing different air compressors, be sure to pay close attention to horsepower and CFM ratings. While compressor power is essential for some tasks, it is not the most important aspect. The CFM rating of an air compressor will determine how big a project it can handle and how long it takes to charge. Make sure you understand the CFM and PSI ratings of your future compressors, as not knowing these important statistics can frustrate you and drive up costs.
    In general, it is best to choose an air compressor with a CFM rating higher than the size of the air tool. This will ensure that the air compressor has enough pressure to work multiple tools efficiently at the same time. While smaller CFM ratings may be sufficient for smaller projects, larger tools such as drills require a lot of air. Therefore, the higher the CFM, the larger and more powerful the tool.
    Once you understand the CFM of an air compressor, you can start looking for the right tool. You can check the CFM rating of your air compressor online by commenting below. If you’re not sure about the size of your air tool, you can always buy a second air compressor. This is a great way to double the CFM of your air compressor! You’ll have more air to do more work, and your compressor will last longer.
    air-compressor

    Lack of oil and lubrication

    Oil-free air compressors have a smaller footprint and require less maintenance than oil-lubricated air compressors. Although oil-lubricated air compressors are more expensive and heavier than oil-free air compressors, they are also ideal for stationary use. The benefits of oil-free air compressors include greater durability and lower maintenance costs. The advantages and disadvantages of each type are discussed below.
    Oil-free air compressors are generally quieter than oil-lubricated air compressors. However, you may still experience some noise while using it. To avoid this, you should choose a quiet intake compressor. However, if you work next to a noisy compressor, you should buy a muffler, an aftermarket filter that reduces compressor noise.
    If you want to use the air compressor for a long time, the oil-free model is not the right choice. Its Teflon coating wears off over time, especially at extreme temperatures. Additionally, oil-free air compressors have a large number of moving parts that require regular maintenance, while oil-filled air compressors are great for those who don’t want to invest in extra parts.
    Another major difference between oil-free and oil-lubricated air compressors is lubrication. Oil-lubricated air compressors require regular lubrication whereas oil-free air compressors are pre-lubricated. They have fewer parts and are cheaper. Oil-free air compressors are lighter than oil-lubricated air compressors. In addition to being more affordable, oil-free air compressors are more powerful and durable.
    While oil-filled air compressors are more efficient and durable, they generate a lot of heat. However, they are also more expensive and require regular oil changes. Furthermore, they are difficult to transport. They also need to be permanently installed. These air compressors are also not portable and require a fixed location. So, consider your needs before deciding which type is best for you. When you’re choosing an air compressor for your business, be sure to shop around.
    air-compressor

    noise level

    If you are wondering what the noise level of an air compressor is, the answer depends on your specific equipment and working environment conditions. Typically, air compressors produce 40 to 90 decibels of noise. Although the lower the decibel level, the quieter the compressor will be. Larger, more powerful air compressors produce higher noise levels than their little brothers. But no matter how big the air compressors are, it’s a good idea to wear hearing protection while working around them.
    When purchasing a new air compressor, the noise level of the air compressor should be considered. While this may seem like a small problem, there are actually a lot of variations on these noisy machines. The most common type of air compressor is the reciprocating piston pump. This model uses pistons similar to an engine to rotate inside a chamber. The piston moves quickly and traps air proportional to its size. Single-piston air compressors are generally noisier than twin-piston models, also known as twin cylinders.
    But even if you have the proper equipment to protect your hearing, it’s still important to know the noise level of an air compressor. Even if the noise is not immediately dangerous, it can still cause temporary or permanent hearing loss. This condition is called noise-induced hearing loss, and an air compressor with a sound level of 80 or higher can cause permanent hearing damage. You can avoid potential damage to your hearing and prevent accidents by simply paying attention to the noise level of your air compressor.
    Air compressors are inherently noisy, but if you take steps to reduce their noise levels, you can minimize disruption to neighbors and co-workers. For example, installing a sound enclosure in your work area can prevent your air compressor from making as much noise as before. Depending on your workspace, you can also try installing a long air hose, which will reduce sound levels by up to 25%.
    China 10 bar 3.7kw 5.5kw portable scroll air compressor oil free     with high qualityChina 10 bar 3.7kw 5.5kw portable scroll air compressor oil free     with high quality
    editor by Cx 2023-07-04

    China 10 bar 3.7kw 5.5kw portable scroll air compressor oil free with Great quality

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    air-compressor

    what to see in an air compressor

    If you need to buy an air compressor, you should know what to look for. The types of air compressors on the market are classified according to their CFM rating, safety devices, and pumps. There are several differences between lubricated and oil-free air compressors that you should know before buying. To better understand the difference between these types of air compressors, read on. This article will guide you through these differences.

    Pump

    If you are looking for a quality air compressor, you have come to the right place. A good air compressor pump will provide high pressure for anything from tires to boats and more. There are hundreds of different models to choose from, and the great thing about buying one from a Chinese manufacturer is that they have so many options. More importantly, Chinese manufacturers can customize air equipment such as air compressors at low prices.
    A good quality air pump won’t break easily, but you’ll be able to use it for years. Choosing a high-quality pump will help you avoid many hassles on the road, such as unplanned downtime and installation costs. Plus, a pump from the same manufacturer as your air compressor is your best bet to ensure optimum performance. Listed below are some tips for finding a quality pump for your air compressor.
    The air compressor is an important but unremarkable invention. Without them, our lives would be completely different. Without a pump, we can’t get hot water from central heating, nor can we get heat from the refrigerator. We can’t inflate bicycle tires, and we can’t refuel cars. Pumps are vital to all kinds of machines. So why is it important to choose the right product? The answer may surprise you.
    Different types of pumps are used for different applications. Positive displacement pumps move a fixed volume of fluid and direct it to a drain. This design ensures constant flow at a constant speed regardless of discharge pressure. Centrifugal pumps work differently. The impeller accelerates the fluid, converting the input energy into kinetic energy. This type of pump is most commonly used in mines, air conditioning, industrial plants, and flood control.

    safety equipment

    There are several safety features you should check when using an air compressor. First, check the connection of the air filter to the air. If they come loose, parts may separate and cause injury. Another important safety feature is the shut-off valve. When working near compressed air, the shut-off valve should be within easy reach and visibility. Moving parts and other equipment must be protected with protective covers. Check safety valve and replace damaged parts.
    Rupture discs are copper discs located on the air cooler. When the air pressure exceeds a certain limit, it bursts. Fusible plugs contain materials that melt at high temperatures. The compressor should have a lubricating oil pressure alarm and cut off the trip signal. If these two safety devices fail, the compressor should be stopped immediately. The rupture disc should be inspected at least weekly to ensure it does not rupture under pressure.
    If the pressure level is too high, and overcurrent protection device cuts power to the motor. It also automatically shuts off the compressor when the hose ruptures or the air volume exceeds a preset level. The device should be installed on the air compressor to prevent accidents. Its job is to protect the operator from harm. If employees do not follow these safety measures, they may cause equipment damage.
    To ensure safety when operating the air compressor, safety glasses and gloves should be worn. Pressurized air can cause eye injury, and crash goggles can provide a barrier to prevent this. Additionally, the self-retracting cord prevents trip hazards and reinforces excess cord. You should also keep your hands and body away from the air nozzle. This will prevent you from being sprayed with compressed air.

    CFM Rating

    An air compressor’s PSI and CFM ratings indicate the pressure and volume it can deliver. PSI stands for pounds per square inch and measures the force and pressure contained in one square inch of air. These two indicators are equally important when choosing an air compressor. If you need a lot of compressed air for a specific application, you will need a higher psi compressor. Likewise, if you are using compressed air in a smaller application, a low cfm compressor will not provide enough power to meet your needs.
    When comparing different air compressors, be sure to pay close attention to horsepower and CFM ratings. While compressor power is essential for some tasks, it is not the most important aspect. The CFM rating of an air compressor will determine how big a project it can handle and how long it takes to charge. Make sure you understand the CFM and PSI ratings of your future compressors, as not knowing these important statistics can frustrate you and drive up costs.
    In general, it is best to choose an air compressor with a CFM rating higher than the size of the air tool. This will ensure that the air compressor has enough pressure to work multiple tools efficiently at the same time. While smaller CFM ratings may be sufficient for smaller projects, larger tools such as drills require a lot of air. Therefore, the higher the CFM, the larger and more powerful the tool.
    Once you understand the CFM of an air compressor, you can start looking for the right tool. You can check the CFM rating of your air compressor online by commenting below. If you’re not sure about the size of your air tool, you can always buy a second air compressor. This is a great way to double the CFM of your air compressor! You’ll have more air to do more work, and your compressor will last longer.
    air-compressor

    Lack of oil and lubrication

    Oil-free air compressors have a smaller footprint and require less maintenance than oil-lubricated air compressors. Although oil-lubricated air compressors are more expensive and heavier than oil-free air compressors, they are also ideal for stationary use. The benefits of oil-free air compressors include greater durability and lower maintenance costs. The advantages and disadvantages of each type are discussed below.
    Oil-free air compressors are generally quieter than oil-lubricated air compressors. However, you may still experience some noise while using it. To avoid this, you should choose a quiet intake compressor. However, if you work next to a noisy compressor, you should buy a muffler, an aftermarket filter that reduces compressor noise.
    If you want to use the air compressor for a long time, the oil-free model is not the right choice. Its Teflon coating wears off over time, especially at extreme temperatures. Additionally, oil-free air compressors have a large number of moving parts that require regular maintenance, while oil-filled air compressors are great for those who don’t want to invest in extra parts.
    Another major difference between oil-free and oil-lubricated air compressors is lubrication. Oil-lubricated air compressors require regular lubrication whereas oil-free air compressors are pre-lubricated. They have fewer parts and are cheaper. Oil-free air compressors are lighter than oil-lubricated air compressors. In addition to being more affordable, oil-free air compressors are more powerful and durable.
    While oil-filled air compressors are more efficient and durable, they generate a lot of heat. However, they are also more expensive and require regular oil changes. Furthermore, they are difficult to transport. They also need to be permanently installed. These air compressors are also not portable and require a fixed location. So, consider your needs before deciding which type is best for you. When you’re choosing an air compressor for your business, be sure to shop around.
    air-compressor

    noise level

    If you are wondering what the noise level of an air compressor is, the answer depends on your specific equipment and working environment conditions. Typically, air compressors produce 40 to 90 decibels of noise. Although the lower the decibel level, the quieter the compressor will be. Larger, more powerful air compressors produce higher noise levels than their little brothers. But no matter how big the air compressors are, it’s a good idea to wear hearing protection while working around them.
    When purchasing a new air compressor, the noise level of the air compressor should be considered. While this may seem like a small problem, there are actually a lot of variations on these noisy machines. The most common type of air compressor is the reciprocating piston pump. This model uses pistons similar to an engine to rotate inside a chamber. The piston moves quickly and traps air proportional to its size. Single-piston air compressors are generally noisier than twin-piston models, also known as twin cylinders.
    But even if you have the proper equipment to protect your hearing, it’s still important to know the noise level of an air compressor. Even if the noise is not immediately dangerous, it can still cause temporary or permanent hearing loss. This condition is called noise-induced hearing loss, and an air compressor with a sound level of 80 or higher can cause permanent hearing damage. You can avoid potential damage to your hearing and prevent accidents by simply paying attention to the noise level of your air compressor.
    Air compressors are inherently noisy, but if you take steps to reduce their noise levels, you can minimize disruption to neighbors and co-workers. For example, installing a sound enclosure in your work area can prevent your air compressor from making as much noise as before. Depending on your workspace, you can also try installing a long air hose, which will reduce sound levels by up to 25%.
    China 10 bar 3.7kw 5.5kw portable scroll air compressor oil free     with Great qualityChina 10 bar 3.7kw 5.5kw portable scroll air compressor oil free     with Great quality
    editor by Cx 2023-05-05

    China 100 1500cfm Screw 500 1000 L Scroll 270 cfm Piston 10 25 Bar Diesel Oil Free Air Compressor with high quality

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    air-compressor

    How to Choose the Right Air Compressor

    An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.

    Electric motor

    While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
    Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
    A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
    When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
    air-compressor

    Oil bath

    Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.

    Start/stop control

    An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
    To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
    In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
    Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
    Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
    air-compressor

    Variable speed drive

    A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
    In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
    One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
    A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
    A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.

    China 100 1500cfm Screw 500 1000 L Scroll 270 cfm Piston 10 25 Bar Diesel Oil Free Air Compressor     with high qualityChina 100 1500cfm Screw 500 1000 L Scroll 270 cfm Piston 10 25 Bar Diesel Oil Free Air Compressor     with high quality
    editor by CX 2023-04-27

    China Custom Made 8 Bar Scroll Oil Free Air Compressor China Portable Air Compressor air compressor harbor freight

    Merchandise Description

    Custom made Created 8 bar scroll oil totally free air compressor China Moveable Air Compressor

    We are your professional provider of air compressor and spare elements.

    Seven benefits
    A new technology of health-related oil-free scroll air compressors, 7 benefits are strongly upgraded
    Large durability
    Imported aluminum alloy material, special die casting
    Method substantial temperature, large pressure without deformation desk
    Unique hardened surface, more dress in-resistant special
    Seal ring of special supplies and procedures, with
    With put on resistance and self-payment perform, daily life
    Lengthier.
    Clear and oil-totally free
    No lubrication is essential when the item is managing
    Oil, compressed gasoline “” quality with out oil.
    Super silent
    Suction and exhaust are secure and large frequency
    Flow pulsation is really tiny, using centrifugal acquire
    The area optimizes the air duct and decreases noise.
    Straightforward routine maintenance
    There are couple of elements, no donning elements, no maintenance,
    High volumetric efficiency, strength saving, no oily waste
    Drinking water drainage remedy.
    Severe atmosphere
    Extensive software range, broad temperature and higher altitude
    regular operation.
    intelligent control
    Completely computerized programmable HMI handle, genuine
    Now the ideal operation and strength saving
    Barrier computerized chain.
    Personalised customization
    Give buyers with 2.2kw ~ 37kw
    Complete gasoline source answer

    Our fields of Specialty:

    • air compressor
    • air dryer, air tank, line filters
    • screw air end factor mend
    • Mechanical Seal        Temperature Sensor        Pressure Sensor
      Maintenance Kits       Solenoid Valve                  Thermostatic Valve
      Air intake Valve          Pressure Maintaining        Valve Wheel Gear
      Air Filter                       Oil Separator                      Oil Filter 
      Oil Level Indicator       Circuit Board & Master Controller

    Medical oil-totally free scroll air end
    Imported aluminum alloy materials, special casting approach to make certain that the high-temperature and large-force dynamic and static disks are not deformed and leak-cost-free
    Innovatively designed self-compensating self-lubricating sealing ring with a daily life span of 10,000 hours and a more time upkeep time period
    All imported higher-precision dynamic balancing equipment, air compressors can continue to operate at high speeds, and the air quantity is improved by fifteen%.

    ZAKF air compressor belongs to the general equipment class, and is broadly used in steel, electrical power, metallurgy, shipbuilding, electronics, textile, mining, chemical, petroleum, light-weight business, paper printing, machinery producing, meals and medication, transportation amenities, casting spraying, and transport terminals , Automotive business, army technology, aerospace, infrastructure and other fields.

    Application subject
    The compressor’s compression chamber does not incorporate any grease, and the compressed gasoline is clear and air pollution-cost-free. Pure oil-free of charge gasoline to meet the fuel offer needs of industries this sort of as medical, foodstuff, laboratory, precision electronics, pharmaceutical, automotive portray, gasoline separation tools (adsorption and membrane separation oxygen creation, nitrogen generation)

    Minimal power use, strength preserving and environmental safety
    The running cost is really low, saving you tens of hundreds of electricity every year

    Minimal noise, peaceful and environmentally helpful
    Low sound, low power usage, in line with the new idea of environmental safety, 56-sixty nine dB, ideal for night time business office and laboratory use, reduced vibration

    Zero emissions, green and environmental safety
    The air method is free of oil, water and carbon air pollution, and is cleaner. Following filtration, it can meet the needs of sterility, which meets the GMP certification of the health-related system pharmaceutical market

    Upkeep-free for 2-3 several years, reduce price
    No donning elements, minimal servicing price, only need to have to preserve and clear the air filter

    Vortex (Vortex), also known as vortex, refers to a movement phenomenon in which a cylinder with a little radius rotates in a stationary fluid, creating the surrounding fluid to shift in a circular motion. There is a dense location of vorticity inside of the vortex, referred to as the vortex main, whose motion is related to the rotation of a rigid physique. The vortex shaped by flowing water is known as a vortex, and the vortex shaped by the atmosphere may type a tropical cyclone or tornado. Vortex is an important stream phenomenon in the circulation about the aircraft, which has an critical influence on the aerodynamic traits of the aircraft (see CZPT aerodynamic qualities and fuselage aerodynamic traits).
    Environmental security Environmental safety is referred to as environmental defense. Environmental protection (environmental safety) entails a extensive selection and powerful comprehensiveness. It requires several fields of normal and social sciences, as nicely as its distinctive analysis objects. Environmental protection strategies include: adopting administrative, lawful, economic, scientific and technological, non-governmental voluntary environmental safety businesses, etc., rational use of normal resources to prevent environmental pollution and destruction, in buy to accomplish sustainable improvement of the natural environment and the human surroundings and financial environment To grow the copy of useful methods and guarantee social development.
     

    Item Model

    ZAKF import superior technology from Europe, through consistent practice and advancement, design and style a new era of “ZAKF” air compressor.
    Improved quality assurance manual, sophisticated production approach, manage administration plan information extensive, standardized, making certain large good quality brand name title products “ZAKF”, stable and durable. High good quality, intimate support get the praise from customers all over the entire world.

    Why use CZPT screw air compressor?

    1.  we are air compressor factory, quality and deliver time is under control, compessor colour, logo, voltage, pressure , motor can customized.

    2. Monthly output capacity is 1500set machine, Quality has been recognized by the market

    3. All English Compressor data and manual .

    four.  24hours After-sale service. 

    5.  our own factory, visit factory on anytime you want.

    six.  Top quality spare parts
    A.   Air filter:  air filter, Dust removal effect 99.99%, work good under bad enviroment
    B.   Oil filter: Oil filter with glass fiber filter material with spin on type, the filtration effect is 20% higher than the conventional filter element
    C.  Air / oil separator: Large-capacity design, high-quality air and oil separation, three time oil and gas separation, oil content below 2ppm
    D.  Thermostat valve:  Prevent the temperature of the lubricant from being too high make oil emulsification or too low make oil carbon deposit
    , Guaranteed long-term use of lubricating oil and good sealing performance

    7.  energy saving and environmental protection , especially the Inverter machine / Two stage machine, 50HP for example:
    When the air demand becomes small, the air compressor frequency is automatically reduced, the power sequentially reduced 50HP to 40HP to 30HP,20hp…. 
    When the air gas demand becomes larger, the frequency of the air compressor automatically increases, the power is sequentially increased 30HP to 40HP to  50HP…

    eight.  Inverter machine is good at Power saving, and Saving electricity bills, 37kw /50HP for example (energy saving 20% -25% )
    37kw * 20% * 22hours one day * 312 days one year * us$ 0.15 kw/h (electricity cost) = us$ 7619.00 / year
    our  inverter compressor machine can save us$ 7619.00 each year for you of the electricity cost

    Exactly where you use?

    Business Data

    Company Profile—–Jiubei

       Jiubei  Industry Co., Ltd was established in 2000.  We are a Hi-Techcompany .
    specialised in study, growth, manufacture and distribution of Air compressor spare areas.
        Expect produceing air compressor alternative spare areas , we also source the maintemance of air compressor .
        In 2017, we built screw air compressor manufacturing unit in HangZhou town, ZheJiang province, it really is the hometown of my manager.
    and we get the assistance from goverment. our initial brand name is “ZAKF”

        

    Our Providers
     

          
     
     
     All the compressor parts Good quality is certain 1 year
     A full quotation as your needed will be supplied in 24 several hours
    Support 24 hrs a day ,6 times a week 
    Take your particular order and do everything we can do to meet up with your requirement                                                    

    FAQ
    Q1: How can I get the quotation?
    A: You can advise us the part variety for checking, and we will quotation to you shortly by e-mail.
     
    Q2:What variety of ways for transportation ?
    A:In basic by air, sea or Convey.(like DHL,Fedex,TNT,etc.)
     
    Q3:How do I know the good quality of productions?
    A:We have a strict sequence of high quality handle, and we have perfect after services method, which can aid you to solve the problem shortly
     
    Q4: If i want to modify model,size,package deal,and so on. How can I do?
    A:You can contact us and we will revise in accordance to your need
     
    Q5:What is the phrases of payment ?
    A:  L/C, T/T,  Paypal(require 5% paypal charge) in progress.
     
    make contact with me

    HongKong CZPT Industry Minimal

    HangZhou City CZPT Compressor Portion Co.,Ltd.

    Skip Carrie

        

     

       

    Tel:13412060008

              – 769 – 81624099

    Internet: cnjiubei

     

    US $9,999-10,485
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical
    Structure Type: Closed Type
    Installation Type: Stationary Type

    ###

    Customization:

    ###

          
     
     
     All the compressor parts Quality is guaranteed 1 year
     A full quotation as your required will be offered in 24 hours
    Service 24 hours a day ,6 days a week 
    Accept your specific order and do everything we can do to meet your requirement                                                    
    US $9,999-10,485
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical
    Structure Type: Closed Type
    Installation Type: Stationary Type

    ###

    Customization:

    ###

          
     
     
     All the compressor parts Quality is guaranteed 1 year
     A full quotation as your required will be offered in 24 hours
    Service 24 hours a day ,6 days a week 
    Accept your specific order and do everything we can do to meet your requirement                                                    

    How to Repair and Maintain an Air Compressor

    A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

    Positive displacement

    Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
    Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
    A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
    In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
    air-compressor

    oil free

    If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
    Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
    When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
    The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
    air-compressor

    double acting

    A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
    The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
    Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
    Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
    air-compressor

    fuel tank pressure switch

    You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
    If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
    The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
    When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

    energy source

    The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
    The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

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    editor by czh 2023-01-24