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China best Dww Series Electric Oil Free Rotary Screw Industry Air Compressor Manufacturer mini air compressor

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

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Lubrication Style: Oil-free
Cooling System: Air Cooling and Water Cooling
Power Source: AC Power
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

What Industries Commonly Use Oil-Free Air Compressors?

Oil-free air compressors are utilized in various industries where clean and oil-free compressed air is essential for specific applications. These industries rely on oil-free compressors to ensure product quality, maintain equipment integrity, and meet industry regulations. Here’s a detailed explanation of the industries commonly using oil-free air compressors:

1. Food and Beverage:

The food and beverage industry extensively employs oil-free air compressors. These compressors are used in processes such as food packaging, filling, bottling, and product drying. Oil-free compressors prevent oil contamination, ensuring product quality, food safety, and compliance with industry regulations. They help maintain the freshness of food products, prevent flavor or odor contamination, and minimize the risk of product spoilage.

2. Pharmaceutical and Healthcare:

In the pharmaceutical and healthcare sectors, oil-free air compressors are vital for maintaining the purity and integrity of medical gases, powering respiratory devices, and supporting laboratory applications. Oil-free compressors deliver clean and uncontaminated compressed air for critical processes, such as ventilators, nebulizers, surgical instruments, dental tools, and laboratory testing. They ensure patient safety, regulatory compliance, and reliable operation in these sensitive environments.

3. Electronics and Semiconductor:

The electronics and semiconductor industries require oil-free air compressors for various applications. These compressors are used in cleanrooms and manufacturing processes where air quality is crucial to prevent contamination of sensitive electronic components. Oil-free compressors provide clean and dry compressed air for applications like chip manufacturing, circuit board assembly, and air knife systems. They help ensure the reliability and quality of electronic products while minimizing the risk of particle contamination.

4. Automotive and Aerospace:

In the automotive and aerospace industries, oil-free air compressors are utilized for painting, coating, and pneumatic tools. These compressors deliver clean, oil-free compressed air, ensuring high-quality finishes and preventing oil contamination that could affect adhesion or cause defects. Oil-free compressors play a critical role in maintaining the precision and reliability of pneumatic tools used in assembly lines, manufacturing processes, and aircraft maintenance.

5. Textile and Garment:

The textile and garment industries rely on oil-free air compressors for various applications, including powering pneumatic tools, air agitation in dyeing processes, and providing clean compressed air for textile manufacturing. Oil-free compressors prevent oil contamination that could stain or damage fabrics, ensuring product quality and minimizing the risk of production defects. They help maintain efficiency and reliability in textile production while meeting strict quality standards.

6. Chemical and Petrochemical:

The chemical and petrochemical industries utilize oil-free air compressors in critical processes where air purity is essential. These compressors are used in applications such as air sparging, pneumatic conveying, and instrument air supply. Oil-free compressors ensure that the compressed air does not introduce contaminants, ensuring the integrity of chemical reactions, preventing product contamination, and maintaining the safety of equipment and personnel.

7. Research and Laboratories:

Research facilities and laboratories across various industries rely on oil-free air compressors for a wide range of applications. These include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressors provide clean and reliable compressed air, ensuring accurate test results, preventing contamination, and maintaining the integrity of samples and experiments.

It’s important to note that while these industries commonly use oil-free air compressors, the specific requirements may vary based on the application and industry standards. Selecting the appropriate oil-free compressor and adhering to recommended maintenance practices are crucial to achieve optimal performance and meet industry-specific needs.

China best Dww Series Electric Oil Free Rotary Screw Industry Air Compressor Manufacturer   mini air compressorChina best Dww Series Electric Oil Free Rotary Screw Industry Air Compressor Manufacturer   mini air compressor
editor by CX 2024-05-08

China manufacturer Low Noise Screw Air Compressor Oil Free Screw Air Compressor with Hot selling

Product Description

 

Product Details

Product Name

Screw Air Compressor

Air Flow Capacity

0.9~3.0 m³/min

Brand

CHINAMFG or OEM

Voltage

220V…can customized

Warranty

1 Year

Working pressure

8 bar/customized

Air Storage Tank

250L,300L,350L,500L (different sizes optional)

Inspection Report

Provided

Inspection Video

Provided

Origin

China

Company Profile

 

HIROSS is a set design,development,development and production of purification equipment technology enterprises.Our advanced technology as the core,after the international advanced processing technology,learn widely from others’ strong points,to make unremitting efforts,combined with the use of high-quality components,development,development of Sea North series high performance CHINAMFG drying equipment, the company produced a series of products have passed QS and ISO9001:2000 international quality system certification.

Certifications

Good Feedback

 

Our Customer

 

 

FAQ

Q1: Where is your market?

A: From now on, we have exported to many areas,including Central Asia,South-east Asia,South Asia,the middle east, South
America,Russia ,Europe and Africa.

 

Q2: Can you accept the sample order?

A: Yes, we can.

 

Q3: Can you produce according to the samples?
A: Yes, we can produce according to your samples or OEM number.

 

Q4: What services can we provide?
Accepted Delivery Terms: FOB;
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: T/T,L/C;
Language Spoken:English,Chinese

 

Q5: Whether you could make our brand on your products?

A: Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.

 

Q6: What’s your packaging?
A: Neutral package. Welcome to customized if you need.

 

Q7: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Provide
Warranty: 1 Year
Flow: Parallel Flow
Drying Medium: Air
Structure: Screw
Operation Pressure: Vacuum
Samples:
US$ 5000/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

What Are the Key Components of an Oil-Free Compressor System?

An oil-free compressor system consists of several key components that work together to compress air without the use of oil. Here’s a detailed explanation of the main components:

1. Air Intake:

The air intake is the entry point where ambient air is drawn into the compressor system. It typically includes a filter to prevent dust, debris, and other contaminants from entering the compressor and ensures clean air for compression.

2. Air Compressor Unit:

The air compressor unit is the core component responsible for compressing the incoming air. In an oil-free compressor system, this unit is designed to operate without the need for lubricating oil. It generally consists of one or more compression stages, each comprising a cylinder, piston, valves, and seals. The compression process raises the pressure of the air, resulting in compressed air output.

3. Compression Cooling System:

During the compression process, the air temperature increases significantly. To prevent overheating and ensure efficient operation, oil-free compressor systems employ cooling systems. These cooling systems can include air cooling or water cooling mechanisms, which help dissipate the heat generated during compression and maintain optimal operating temperatures.

4. Air/Oil Separation System:

An oil-free compressor system employs an air/oil separation system to ensure that no oil is carried over into the compressed air. This system typically consists of specialized filters or separators that remove any residual oil or oil mist from the compressed air before it leaves the compressor system. This separation process ensures that the compressed air remains oil-free.

5. Control and Monitoring Systems:

Modern oil-free compressor systems are equipped with advanced control and monitoring systems. These systems enable precise control of various parameters, such as pressure, temperature, and compressor speed. They also provide real-time monitoring of performance, efficiency, and potential issues. Control and monitoring systems allow for optimized operation, energy efficiency, and proactive maintenance.

6. Air Receiver Tank:

An air receiver tank, also known as a compressed air storage tank, is often included in oil-free compressor systems. The tank serves as a storage reservoir for the compressed air, providing a buffer to meet fluctuating air demand. It helps stabilize the pressure, reduces pressure fluctuations, and allows for more efficient usage of the compressed air in downstream applications.

7. Air Treatment Components:

Depending on the specific application requirements, oil-free compressor systems may include additional air treatment components. These components can include filters, dryers, and condensate management systems. Filters remove particulates and contaminants from the compressed air, while dryers remove moisture to ensure the production of clean, dry, and high-quality compressed air. Condensate management systems handle the separation and disposal of liquid condensate produced during the compression process.

8. Piping and Distribution System:

The piping and distribution system transports the compressed air from the compressor unit to the desired application points. It includes pipes, fittings, valves, and connectors that ensure proper airflow and distribution of the compressed air throughout the system. The piping system should be designed and sized appropriately to minimize pressure drops and optimize efficiency.

These are the fundamental components found in oil-free compressor systems. However, it’s important to note that the specific configuration and additional components may vary depending on the design, capacity, and intended application of the compressor system.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China manufacturer Low Noise Screw Air Compressor Oil Free Screw Air Compressor   with Hot sellingChina manufacturer Low Noise Screw Air Compressor Oil Free Screw Air Compressor   with Hot selling
editor by CX 2024-04-17

China manufacturer Low Noise Oil Free Screw Type Air Compressors for Medical Industry / Oxygen 12v air compressor

Product Description

Low Noise Oil Free Screw Type Air Compressors for Medical Industry / Oxygen

The ETC oil-free conversion technology opens up completely new possibilities for providing oil free compressed air in meeting with ISO 8573-1 Class 0 quality standard.

When it comes to holding down up-front operational costs, converter technology is ideally suited for the provision of entirely oil free compressed air. And it is dependable too: Penetration of oil into the compressed air network is absolutely impossible!

Operating costs are extremely low because no costly checkups are required. Commonly occurring risks such as oil penetration have been discarded, and frequent replacement of component elements as with filters has been completely eliminated.

Features of CHINAMFG ETC Series Oil Free Rotary Screw Air Compressor
1. Air quality to ISO8573-1 Class 0 standard with TUV certificate on request

2. Proven Eco-Tec Oil Free Converter technology from Germany and over thousands successful installation reference CHINAMFG

3. Single stage airend design for easy and cost saving maintenance
4. T. E. F. C. IP55 class F electric motor in compliance with IEC/DIN standards
5. Modern concept suction valve with energy saving modulation control as option
6. Intelligent PLC control panel with sequential / remote control functions
7. Reliable automatic control box with “Siemens” contactors
8. High efficiency aftercooler (air- or water- cooled available)

Proper disposal is no problem either as a matter of fact, in terms of oil content the condensate is of drinking water quality! In the ETC converter the long hydrocarbon chains of the residual oil contained in the compressed air are broken up into harmless carbon dioxide and water, i.e. substances occurring naturally in the air. 

The catalytic converter incorporates a container with compact granulated pellets through which the compressed air circulates. This process breaks down and converts both oil droplets and oil vapors. The condensate that forms afterwards is therefore completely oil free and can be disposed of much less expensively and without the need for additional treatment. 

Oil/hydrogen concentration is below 0,0571 mg/m3. The addition of the catalytic converter guarantees class 1 compressed air (ISO 8573-1) for all applications where oil free compressed air is essential. 

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

CONTACT US

Asia Pacific Market: Spencer Lau (Ms.)
 
European/ Middle Eastern/ African Market: Echo Lok (Ms.)
 
American Market: Alice Kwok (Ms.)
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

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air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China manufacturer Low Noise Oil Free Screw Type Air Compressors for Medical Industry / Oxygen   12v air compressorChina manufacturer Low Noise Oil Free Screw Type Air Compressors for Medical Industry / Oxygen   12v air compressor
editor by CX 2024-04-08

China Best Sales Compressor Machine Manufacturer Best Selling Oil Free 7.5kw 8bar Screw Air Compressors for Purification Industry 12v air compressor

Product Description

Compressor Machine Manufacturer Best Selling Oil Free 7.5KW 8Bar Screw Air Compressors for Purification Industry

Motor
The motor with protection class IP54is used, the insulation class is F grade,and the bearing is made of SwedishSKF heavy bearing.

Air end
Adopting twin-screw main engine, largerotor and low speed design, new 5:6asymmetric rotor tooth profile, brandbearing, determines the excellent performance of the whole machine.

Intake valve
The red star intake valve can automaticallyadjust the gas volume according to the requirements of the system gas consumption,reducing operating costs.

MPV

Made of aluminum, it has outstanding antirust performance. With check function.The stable setting of the opening pressureensures that sufficient circulation pressureis established in the system to ensure lubrication of the machine body.

 

Cooling system
Feature:Large cooler system
Advantage:Axial flow Fan used forgood cooling effect
Benefit:Allow ambient temperature at 52″C.

Smart display screen
Feature:Intelligent control systemAdvantage:10 inch monitor to showall the date
Benefit:Simple operation and trouble free

Oil and gas separator
With the Apuda oil and gas separator,the rigorous oil and gas separationfilter can reduce the oil content of theexhaust gas in the compressor andthe fuel   consumption of the unit.

The durable pipe system
The galvanized pipe is more durable, sturdy, longer, longer, and durable.

 

Specification
Model Working Pressure Air Delivery Motor Power Type of Driving Type of Cooling Dimension(mm) Weight Output pipe
psig bar cfm m3/min kw/hp L W H (kg) Diameter
GLDS-10A 100 7 38.8 1.1 7.5/10 Driect driven Air Cooling 850 650 800 240 3/4″
116 8 35.3 1
145 10 30 0.85
181 12.5 24.7 0.7
GLDS-15A 100 7 63.6 1.8 11/15 1050 700 1000 450 3/4″
116 8 58.3 1.65
145 10 53 1.5
181 12.5 45.9 1.3
GLDS-20A 100 7 84.7 2.4 15/20 1050 700 1000 450 3/4″
116 8 77.7 2.2
145 10 74.2 2.1
181 12.5 63.6 1.8
GLDS-25A 100 7 109.5 3.1 18.5/25 1250 850 1100 620 1″
116 8 102.4 2.9
145 10 95.3 2.7
181 12.5 81.2 2.3
GLDS-30A 100 7 134.2 3.8 22/30 1250 850 1100 620 1″
116 8 127.1 3.6
145 10 113 3.2
181 12.5 88.3 2.5
GLDS-40A 100 7 187.1 5.3 30/40 1350 850 1040 680 1-1/2″
116 8 176.6 5
145 10 151.8 4.3
181 12.5 127.1 3.6
GLDS-50A 100 7 233 6.6 37/50 1550 1571 1330 850 1-1/2″
116 8 218.9 6.2
145 10 201.3 5.7
181 12.5 162.4 4.6
GLDS-60A 100 7 282.5 8 45/60 1550 1571 1330 850 1-1/2″
116 8 271.9 7.7
145 10 243.6 6.9
181 12.5 211.9 6
GLDS-75A 100 7 370.8 10.5 55/75 1950 1270 1620 1800 2″
116 8 346 9.8
145 10 307.2 8.7
181 12.5 257.8 7.3
GLDS-100A 100 7 480.2 13.6 75/100 1950 1270 1620 1900 2″
116 8 459 13
145 10 399 11.3
181 12.5 356.6 10.1
GLDS-125A 100 7 572 16.2 90/125 2450 1600 1740 1950 2″
116 8 543.8 15.4
145 10 466.1 13.2
181 12.5 395.5 11.2
Motor Efficiency Class:   Ultraefficient/IE3/IE2 as per your required
Motor Protection Class:   IP23/IP54/IP55 or as per your required
Certification:  CE/ISO9001
Voltage:  380V/3PH/50HZ/60HZ,   220V/3PH/50HZ/60HZ,   400V/3PH/50HZ/60HZ,   440V/3PH/50HZ/60HZ,   415V/3PH/50HZ/60HZ,   230V/3PH/50HZ/60HZ,  dual voltage is also ok

Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.

ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area  of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.

Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.

FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.

Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.

Q3: Can you use our brand?
A: Yes, OEM/ODM is available.

Q4:How about your after-sales service?
  a.Provide customers with installation and commissioning online instructions. 
  b.Well-trained engineers available to overseas service. 
  c.CHINAMFG agents and after service available.

Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.

Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.

5.All kinds of technical documents in different languages.

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After-sales Service: 24 Hours Online Service
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?

Air dryers play a crucial role in oil-free air compressor systems by removing moisture from the compressed air, ensuring dry and moisture-free output. Here’s a detailed explanation of the role of air dryers in oil-free air compressor systems:

1. Moisture Removal:

One of the primary functions of air dryers in oil-free air compressor systems is to remove moisture from the compressed air. During the compression process, atmospheric air is compressed, leading to an increase in temperature. As the compressed air cools down, the water vapor present in the air can condense, resulting in the formation of liquid water. Moisture in the compressed air can cause a range of issues, including corrosion, damage to pneumatic equipment, reduced efficiency in downstream processes, and contamination of products or processes. Air dryers effectively remove this moisture, ensuring that the compressed air remains dry and free from water vapor.

2. Condensation Prevention:

Air dryers also help prevent condensation from occurring within the compressed air system. By removing moisture from the compressed air, air dryers minimize the chances of condensation forming in the compressed air lines, storage tanks, and downstream equipment. Condensation can lead to the accumulation of water, which can cause blockages, corrosion, and other operational issues. Air dryers help maintain the integrity and reliability of the compressed air system by preventing condensation-related problems.

3. Protection of Equipment:

Moisture in the compressed air can be detrimental to pneumatic equipment and tools. Air dryers help protect this equipment by ensuring that the air supplied is dry and free from moisture. Dry air prevents corrosion of internal components, extends the lifespan of pneumatic tools, and helps maintain their optimal performance. By removing moisture, air dryers contribute to the overall reliability and efficiency of the oil-free air compressor system.

4. Purification of Compressed Air:

Air dryers also aid in the purification of compressed air by removing impurities and contaminants, including water vapor, oil droplets, and solid particles. While the primary purpose of air dryers is to remove moisture, they often incorporate additional filtration stages, such as coalescing filters or desiccant beds, to capture and remove other impurities. These filtration stages work in conjunction with the drying process to deliver clean, dry, and purified compressed air that meets the required air quality standards.

5. Optimal Performance:

Properly dried and moisture-free compressed air ensures optimal performance in various applications. In industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting, where air quality is critical, the use of air dryers is essential to meet specific air purity requirements. Dry compressed air enhances the efficiency and reliability of pneumatic systems, reducing the risk of malfunctions, downtime, and product contamination.

It’s important to note that different types of air dryers are available for oil-free air compressor systems, including refrigerated dryers, desiccant dryers, and membrane dryers. Each type has its own operating principles and suitability for different applications. The selection of the appropriate air dryer depends on factors such as the required level of dryness, the volume of compressed air, operating conditions, and specific industry requirements.

By incorporating air dryers into oil-free air compressor systems, operators can achieve and maintain dry, moisture-free compressed air, ensuring the reliability, efficiency, and integrity of downstream processes and equipment.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Best Sales Compressor Machine Manufacturer Best Selling Oil Free 7.5kw 8bar Screw Air Compressors for Purification Industry   12v air compressorChina Best Sales Compressor Machine Manufacturer Best Selling Oil Free 7.5kw 8bar Screw Air Compressors for Purification Industry   12v air compressor
editor by CX 2024-02-28

China factory DVWW-132 132kw Oil Free Variable Speed Drive VFD Rotary Screw Air Compressor with Dryer manufacturer

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Lubrication Style: Oil-free
Cooling System: Air Cooling and Water Cooling
Power Source: AC Power
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

Can Oil-Free Air Compressors Be Used in Cold Climates?

Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:

1. Cold-Start Capability:

Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.

2. Compressed Air Drying:

In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.

3. Freeze Protection:

Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.

4. Cold Weather Lubricants:

In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.

5. Preventive Maintenance:

Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.

6. Monitoring and Control:

Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.

It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China factory DVWW-132 132kw Oil Free Variable Speed Drive VFD Rotary Screw Air Compressor with Dryer   manufacturer China factory DVWW-132 132kw Oil Free Variable Speed Drive VFD Rotary Screw Air Compressor with Dryer   manufacturer
editor by CX 2023-11-28

China Standard 7.5kw 10HP Energy Saving Low Noise Portable Combined Screw Air Compressor with 175L Air Tank Air Booster High Pressure Air Compressor Booster Air Compressor 300 manufacturer

Product Description

Production Introduction:
This seires air compressor widely used in pneumatuic lock, pneumatic tool, tire inflation,blowing process,spray, paint,sand bklsting and fluidic element. 

1) Filling station can be used for fire brigade divers base inflatable station,

2) mine, oil field chemicals, ship, climbing, water sports center industry for human rescue,

3) fire fighting, rescue, underwater operations breathing gas filling is ideal in rescue equipment.

Detail machine pictures, all photoes are for 100% real shooting !
1, Product Show

2, Specification

 AIR COMPRESSOR

Model NO.

V-0.25/8D-150L

Motor Power

2.2/3/5.5(KW/HP)

Cylinder

 φ 65mmX2  

Speed

980rpm/min 

Tank

    150L/39.6Gal       

Pressure

8Bar/115 Psi

Capacity

250L/min(8.8CFM)  

Weight

118KG  

Dimension

1300X430X865mm  

3,Detail show

4, feature:

1) Well-designed specifically for small and medium sized users;

2) The operation is simple, convenient, and less prone to failure;

3) Designed for filling the air available for breathing;

4) Guarantee inflatable gas pure health, no the oil tasteless displacement, high-pressure air filling quickly;

5) Practices can be achieved without power, and to facilitate the field work;

6) Small size, light weight, easy to move quickly;

7) Cost-effective, economical and practical.

8, Company Information
HangZhou  CHINAMFG Machinery Co., Ltd is 1 of the large-scale woodworking machinery manufacturer in China. The company is located in Wangtai town. 

Our company is a comprehensive enterprise which is specialized in research and development, design, manufacturing, sale and service. With advanced production equipment and professional technical staff of research and development, and management. Which is formed a unique management model and the standardization of production process. 

The leading products of woodworking products are CNC router, panel saw series, sanding machine series, woodworking drill machine, Pur wrapping machine, paper sticking machine, vacuum laminating machine, edge banding machine, computer engraving machine and the other series and over 60 standards.  With the scientific management, unique technology, and innovative products to meet customer demands. Our products get a very high reputation from our customers at home and abroad.  Our products are sold across the country and to Russia, Ukraine, Middle-East, South Africa, Southeast Asia, Central Europe and the other countries and areas. We have earned the trust of customers and our product process is in the leading level among the same industry of domestic.  It creates a famous brand called “XINLIHUI” and our products sell well both at home and abroad. It is the most trusted brand to our customers. 
We would like to work a new CHINAMFG development with the insight colleagues and we welcome all the new and old friends to visit our company and crest a brilliant tomorrow together.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Samples:
US$ 140/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Standard 7.5kw 10HP Energy Saving Low Noise Portable Combined Screw Air Compressor with 175L Air Tank Air Booster High Pressure Air Compressor Booster Air Compressor 300   manufacturer China Standard 7.5kw 10HP Energy Saving Low Noise Portable Combined Screw Air Compressor with 175L Air Tank Air Booster High Pressure Air Compressor Booster Air Compressor 300   manufacturer
editor by CX 2023-10-04

China Professional 550cfm Closed Type Mining 13bar Industrial Movable Screw Diesel Air Compressor OEM manufacturer

Product Description

Product Description

Diesel mobile screw air compressor

This series of products pay more attention to the structural layout of products and the application of innovative technologies while improving the strength of the machine body. The self-developed cooler is equipped with fans with corresponding speed ratio, which can ignore all the high temperature weather. Diesel engines operating at economic speeds can improve fuel economy while operating at low noise. The double-door design greatly solves the trouble of inconvenient replacement of filter element during maintenance.

TECHNICAL SPECIFICATIONS
Type Screw Air Compressor
Item  15/13
Rated FAD 15 m³/min  550CFM
Rate Pressure 13 bar
Diesel Brand  Cummins Diesel
Engine Power 132KW
Compression stage single Stage
Whole Machine walking mode 4wheels
Dimensions (L*W*H) 3100*2120*2300mm
Weight 2700KG

 

Detailed Photos

 

 

 

Packaging & Shipping

 

Company Profile

FAQ

Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.

Q2: What the exactly address of your factory?
A2: Our company is located in Kaixuan Road ,Economic Zone HangZhou, ZHangZhoug, China

Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: What about the voltage of products? Can they be customized?
A5: Yes, of course. The voltage can be customized according to your equirement.

Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.

After-sales Service: 1 Year
Lubrication Style: Lubricated
Cooling System: Oil Cooling
Power Source: Diesel Engine
Cylinder Position: Angular
Structure Type: Closed Type
Customization:
Available

|

air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Professional 550cfm Closed Type Mining 13bar Industrial Movable Screw Diesel Air Compressor OEM   manufacturer China Professional 550cfm Closed Type Mining 13bar Industrial Movable Screw Diesel Air Compressor OEM   manufacturer
editor by CX 2023-10-03

China Hot selling Movable Type Single Screw CZPT Industrial Compressor Mobile Air Conpressor manufacturer

Product Description

Product Description

Product Features

1. The enlarged plastic air filter is designed to be used for more than 5000 hours with the filter element accuracy of 3 microns. Dry, heavy duty, long life design, easy to clean and replace.

2. SAE standard stainless steel pipe design, low resistance, strong corrosion resistance, superior performance, completely eliminate oil leakage, air leakage, and water leakage problems.

3. Adopting the most advanced host machine in China, adhering to the exquisite manufacturing technology of Germany, adopting the low-pressure and high-efficiency tooth shape with the highest efficiency, the optimized runner design, the big rotor, low speed, high efficiency and high reliability provide your air compressor with a powerful heart, thus achieving efficiency and energy-saving synchronization.

4. The enlarged horizontal structure cooler not only improves the cooler performance, but also facilitates the maintenance, thoroughly solving the unit high temperature problem

5. Increased oil and gas storage tank to ensure the safe and reliable operation.

6. Oversized fuel tank ensures all-day operation of diesel.

7. Oversized fuel filters ensure the cleanliness of diesel entering the engine. Extend the service life of diesel engine.

8. Super large, super strong walking system, strong bearing, and mobile flexibility.

Model

 

HF19/18(J)

HF20/18(J)

Compressor

Type

 

Screw two-stage compression air compressor

Screw two-stage compression air compressor

Gas displacement

m3/min

19

20

Discharge pressure

bar

18

18

Drive mode

 

Direct coupling, diesel engine driven

Direct coupling, diesel engine driven

Oil and gas tank volume

L

150

150

Lubricating oil capacity

L

90

90

Diesel engine

Brand

 

 

 

Model

 

6CTA8.3

6CTA8.3

Type

 

Liquid cooled, 4 stroke, direct injection

Liquid cooled, 4 stroke, direct injection

Air cylinder QTY

 

6

6

Rated power

kw

194

194

Rated rotation speed

rpm

1900

2200

Lubricating oil capacity

L

24

24

Cooling water consumption

L

70

70

Fuel tank volume

L

380

380

Dimension & weight

Length

mm

4200

4200

Width

mm

1950

1980

Height

mm

2100

2100

Net weight

kg

4000

4000

Outlet exhaust valve

 

1*G2″, 1*G1″

1*G2″, 1*G1″

Optional for preheater

Company Profile

FAQ

1. Are you a trading company or a manufacturer?
We are a professional manufacturer. Our factory mainly produces water well drilling rigs, core drilling rigs, down-the-hole drilling rigs, pile drivers, etc. The products have been exported to hundreds of countries around the world and enjoy a high reputation all over the world.

2. How is the quality of your machine?
Our products pass strict quality inspections before they leave the factory to ensure that they are qualified before they are shipped.

3. How to inspect the goods?
1) Support customers to come to the factory for on-site inspection.
2) Support customers to designate third-party companies to inspect goods.
3) Support video inspection.

4. Do you have after-sales service?
Yes, we have a dedicated service team that will provide you with professional technical guidance. If you need, we can send our engineers to your workplace and provide training for your employees.

5. How about quality assurance?
We provide a one-year quality guarantee for the main machine of the machine.

6. How long is your delivery cycle?
1) In the case of stock, we can deliver the machine within 7 days.
2) Under standard production, we can deliver the machine within 15-20 days.
3) In the case of customization, we can deliver the machine within 20-25 days.

 

After-sales Service: Online Support,Field Maintenance
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: Diesel Engine
Structure Type: Open Type
Samples:
US$ 26000/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

air-compressor

Choosing an Air Compressor

Considering a new Air Compressor? Here are some tips to make the decision easier. Learn the pros and cons of each type, including the differences between oil-injected and oil-free models, single stage and positive displacement. In addition, learn more about the different technologies that are available for your air compressor. It is important to choose an appropriate unit for the type of work you do. Here are some of the best compressors available today.

Positive displacement

There are several different types of air compressors, but most are positive displacement air compressors. They use a rotary or reciprocating component to compress air. The reciprocating component compresses air by reducing the volume of the chamber. Positive displacement compressors are used in bicycle pumps, chemical plants, and refrigerators. Positive displacement air compressors use multiple inlet ports. Despite the various types, the principle of operation remains the same.
Another type of positive displacement air compressor is a reciprocating piston. The piston inside a cylinder moves up and down, causing the compressed air to fill the upper part of the cylinder. These air compressors are used in a variety of different applications, including blowing bottles and gas pipelines. These air compressors can be water-cooled, lubricated, or non-lubricated. Different types have different capacities and air pressures.
A positive displacement flowmeter uses a rotating chamber that divides continuous fluid into discrete portions. The number of times the chamber is filled and discharged can be used to estimate the flow rate. The rotation speed of the measuring chamber is directly proportional to the flow rate. The drawbacks of this type of positive displacement flowmeter are that it is prone to jamming. If the fluid contains particles, it may be too thick for the meter to determine flow rate.
A negative displacement air compressor was invented in 1860 and is the oldest type of compressor. It uses two lobes positioned in a circular cavity. One rotor is connected to an engine, while the other pushes the other one to spin in the opposite direction. Negative displacement compressors are low-maintenance, but they do require more precision. They are often used in nuclear power plants because they use the kinetic energy of the rotating elements to produce pressure.

Oil-injected

Oil-flooded or oil-injected air compressors use liquid to seal and lubricate moving parts and reduce noise. Oil-flooded air compressors are effective for a variety of pneumatic tools and accessories. Some models have a thermostat that controls the amount of oil used during operation. Other types of oil-flooded air compressors are piston-type models. Here is an overview of the basic differences between these two air compressors.
An oil-injected air compressor is more expensive than a comparable oil-free air compressor, but its advantages far outweigh its disadvantages. An oil-free compressor is quieter, requires less maintenance, and has a lower price tag. It also offers a greater degree of air purity. A number of other advantages may also make this type of air compressor the better choice for many industrial settings. If you need a high-pressure compressor in a tight space, consider the benefits of an oil-free system.
Oil-injected air compressors require more maintenance than oil-free models. Both types of air compressors offer similar capacity and ISO 8573-1 Class 0 and 1-2 purity, but the oil-injected systems require more air-treatment components. They require an activated carbon filter and coalescing filter. Oil-injected air compressors will likely remain the standard for industrial air compressors for many years. And since their performance and efficiency are comparable, it may be worthwhile to invest in some point-of-use air treatment.
Both types of air compressors have their benefits. However, choosing between oil-free and oil-injected air compressors is not as straightforward as you might think. Whichever type you choose, make sure it will meet your needs. The benefits of an oil-injected air compressor outweigh their disadvantages. In general, oil-injected air compressors are more durable and can last longer than oil-free models. The only downside is their higher price.
air-compressor

Oil-free

When choosing an air compressor for your company, you’ll need to determine what it is going to be used for. For example, if you’re planning on using it to power multiple workers, you should consider getting an oil-free compressor. An oil-free compressor, on the other hand, is quieter and can power several workers at a time. If you’re a contractor, the most important consideration will be the type of jobs you’ll be doing. Higher air pressure means greater demand for air flow, and more pressure can damage the equipment.
Oil-free compressed air is certified 100% free of contaminants. Technically, oil-free air is not completely free of foreign matter, but it is extremely low within the limits of practical air quality. A technically oil-free air compressor might have a total oil level of 0.003 mg/m3. If you’re in need of a technically oil-free air compressor, you must install an air treatment equipment after your current compressor.
If you’re in the manufacturing industry, a good oil-free air compressor will save you money and reduce your environmental impact. Many of these tools require air compressors to work, and this equipment will ensure that they don’t get contaminated. To buy the best oil-free compressor, you should learn a bit about the different terms used by compressor repair companies. ACFM, for example, is the amount of air that can be compressed in one minute at rated conditions.
When you’re using an oil-free air compressor, you should know that the overall life of the device will be much shorter. Compared to an oil-flooded rotary screw air compressor, an oil-free compressor typically has a lifespan of 50 thousand hours. But it’s important to understand that this type of compressor can still cause damage to piping and processes. Therefore, you should choose an oil-free compressor when you need to clean air for your business.

Single-stage

A single-stage air compressor, also known as a piston air compressor, compresses air only once before storing it in a cylinder. This stored air has enough energy to power a variety of pneumatic tools, such as screwdrivers, chisels, and wrenches. These units are also ideally suited for low-flow applications and are widely used in gas stations, auto shops, and various manufacturing plants.
A single-stage air compressor uses two valves – one for inlet and one for outlet – to transfer compressed air. Both valves are actuated by springs. The inlet valve has a slight curvature to provide protection from damage. The compressor’s outlet valve opens when the pressure in the cylinder is higher than the pressure in the storage tank. The piston moves very quickly inside the cylinder, exerting a high amount of force throughout the compression process. This high piston speed is a common cause of compressor wear and tear.
A single-stage air compressor is ideal for smaller tradesmen and small construction crews. Its lightweight and compact design make it easier to transport and store. While it may be tempting to buy the first cheap air compressor you see, it’s important to balance the price against performance to choose the right air compressor for your needs. The best single-stage air compressor is one that provides excellent performance and durability. Its two-stage counterpart is designed for larger construction teams and large applications.
The main difference between a single-stage and a two-stage air compressor lies in their capacity. A single-stage air compressor compresses air only once and delivers it into the storage tank, while a two-stage compressor compresses it twice, creating double the pressure. Because of this, single-stage air compressors are cheaper and versatile than their counterparts, which means that they can be used for multiple purposes.
air-compressor

Low-noise

A low-noise air compressor is a type of industrial compressor that is less noisy than regular air compressors. These are generally smaller machines designed for smaller factories and workshops with a few to several employees. They are designed to handle mid-weight volumes of compressed air per day. This type of compressor is especially useful for smaller manufacturing businesses that need to produce compressed air for medical applications. Small breweries can also benefit from the low-noise capabilities of these compressors.
Low-noise air compressors come in various sizes and features. For smaller jobs, you can purchase a one-gallon model that is lightweight and portable. For larger jobs, you can purchase one with a larger tank that can provide more pressure for longer jobs. However, a larger tank will make the compressor heavier and harder to transport. To avoid this, make sure to check the size of the tank and how much power it can handle.
Considering a low-noise air compressor for your business? If so, you’ve come to the right place. There are a variety of affordable and dependable low-noise options to choose from. A CAT 10020C, for example, is designed to provide high-volume air to many outlets at once. A CAT 10020C comes with a 10-gallon tank, wheels, and a carrying handle.
Noise levels can also affect the productivity of employees. When employees work with air compressors in close proximity to each other, they may develop tinnitus. If employees are free from tinnitus because of the loud noise, they are likely to work more efficiently. Moreover, it will be easier for them to focus and communicate efficiently. If you need a compressor, a low-noise one is an excellent choice.

China Hot selling Movable Type Single Screw CZPT Industrial Compressor Mobile Air Conpressor   manufacturer China Hot selling Movable Type Single Screw CZPT Industrial Compressor Mobile Air Conpressor   manufacturer
editor by CX 2023-05-25

China 109 cfm Screw or piston & oil free 18.5kw air compressor manufacturer

Applicable Industries: Accommodations, Garment Retailers, Developing Materials Retailers, Production Plant, Machinery Restore Retailers, Foodstuff & Beverage Manufacturing unit, Printing Retailers, Development works , Strength & Mining, Promoting Firm
Showroom Place: Uzbekistan
Problem: New, New
Variety: Screw, Screw
Configuration: Stationary, Stationary
Power Resource: AC Power, AC Power
Lubrication Type: Oil-cost-free, Undercarriage PartsExcavator Spare Components Monitor Push Sprocket For HitachiKobelcoVolvoHyundaiDoosanDeawooKato Lubricated
Mute: Indeed
Product Number: eighteen.5kw air compressor
Voltage: 380V
Dimension(L*W*H): 1180*800*1100
Bodyweight: 550kg
Guarantee: 1 Year
Operating Strain: 8 bar, 13 bar, ten bar
Air potential: 109 cfm
Equipment Check Report: Provided
Online video outgoing-inspection: Offered
Marketing and advertising Type: New Item 2571
Guarantee of main parts: 1 Yr
Core Factors: PLC, Pressure vessel, Motor, Gear, Motor, Pump, Bearing, Gearbox
Gas Kind: Air
Following-revenue Service Presented: Abroad third-social gathering help accessible, Totally free spare parts
Related specifications 1: 92CFM air compressor
Comparable technical specs 2: 94CFM air compressor
Related technical specs 3: 95CFM air compressor
Related requirements 4: 97CFM air compressor
Following Warranty Support: Video specialized assistance, On the web help, Spare elements, Field maintenance and mend support
Regional Service Location: Uzbekistan
Certification: CE Certification
Packaging Specifics: 109 cfm Screw or piston & oil totally free 18.5kw air compressor & Customized packaging OR Export regular wooden box

DesignCompressed gasoline flowWorking stressSpeedCylinders number x diamaterPiston strokeTank quantity
m3/minMpar/minz x mmmmL
W1.8/51.eight0.511803 X10080130
W2.8/five2.eighty five0.510703 X115100200
W3./53.0.five10703 X120100200
W3.5/five3.50.five10703 X125100200
W31082.0.711503 X10880130
W311830.710803 X118100200
W31283.50.seven9903 X128110200
HV-4./five40.59704 X 120100230
2V-4./540.five9804 X one hundred twenty five100230
2V-4./5C40.59804 X a hundred twenty five100230
2V-4./5P40.five9804 X 120100230
HS-4.5/six4.five0.six9804 X a hundred and twenty112200
HS-4.5/6C4.five0.69804 X 120112230
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Parameters
1eighteen.5kw 25HP screw air compressor
twoWorking stress: .8-1.0Mpa
threeCompressed gas flow :3.mthree/min
4Can be customized Long term magnetic screw & variable frequency
5Weight: 550KG
6Measurement:1180*800*1100
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air-compressor

Choosing an Air Compressor

Considering a new Air Compressor? Here are some tips to make the decision easier. Learn the pros and cons of each type, including the differences between oil-injected and oil-free models, single stage and positive displacement. In addition, learn more about the different technologies that are available for your air compressor. It is important to choose an appropriate unit for the type of work you do. Here are some of the best compressors available today.

Positive displacement

There are several different types of air compressors, but most are positive displacement air compressors. They use a rotary or reciprocating component to compress air. The reciprocating component compresses air by reducing the volume of the chamber. Positive displacement compressors are used in bicycle pumps, chemical plants, and refrigerators. Positive displacement air compressors use multiple inlet ports. Despite the various types, the principle of operation remains the same.
Another type of positive displacement air compressor is a reciprocating piston. The piston inside a cylinder moves up and down, causing the compressed air to fill the upper part of the cylinder. These air compressors are used in a variety of different applications, including blowing bottles and gas pipelines. These air compressors can be water-cooled, lubricated, or non-lubricated. Different types have different capacities and air pressures.
A positive displacement flowmeter uses a rotating chamber that divides continuous fluid into discrete portions. The number of times the chamber is filled and discharged can be used to estimate the flow rate. The rotation speed of the measuring chamber is directly proportional to the flow rate. The drawbacks of this type of positive displacement flowmeter are that it is prone to jamming. If the fluid contains particles, it may be too thick for the meter to determine flow rate.
A negative displacement air compressor was invented in 1860 and is the oldest type of compressor. It uses two lobes positioned in a circular cavity. One rotor is connected to an engine, while the other pushes the other one to spin in the opposite direction. Negative displacement compressors are low-maintenance, but they do require more precision. They are often used in nuclear power plants because they use the kinetic energy of the rotating elements to produce pressure.

Oil-injected

Oil-flooded or oil-injected air compressors use liquid to seal and lubricate moving parts and reduce noise. Oil-flooded air compressors are effective for a variety of pneumatic tools and accessories. Some models have a thermostat that controls the amount of oil used during operation. Other types of oil-flooded air compressors are piston-type models. Here is an overview of the basic differences between these two air compressors.
An oil-injected air compressor is more expensive than a comparable oil-free air compressor, but its advantages far outweigh its disadvantages. An oil-free compressor is quieter, requires less maintenance, and has a lower price tag. It also offers a greater degree of air purity. A number of other advantages may also make this type of air compressor the better choice for many industrial settings. If you need a high-pressure compressor in a tight space, consider the benefits of an oil-free system.
Oil-injected air compressors require more maintenance than oil-free models. Both types of air compressors offer similar capacity and ISO 8573-1 Class 0 and 1-2 purity, but the oil-injected systems require more air-treatment components. They require an activated carbon filter and coalescing filter. Oil-injected air compressors will likely remain the standard for industrial air compressors for many years. And since their performance and efficiency are comparable, it may be worthwhile to invest in some point-of-use air treatment.
Both types of air compressors have their benefits. However, choosing between oil-free and oil-injected air compressors is not as straightforward as you might think. Whichever type you choose, make sure it will meet your needs. The benefits of an oil-injected air compressor outweigh their disadvantages. In general, oil-injected air compressors are more durable and can last longer than oil-free models. The only downside is their higher price.
air-compressor

Oil-free

When choosing an air compressor for your company, you’ll need to determine what it is going to be used for. For example, if you’re planning on using it to power multiple workers, you should consider getting an oil-free compressor. An oil-free compressor, on the other hand, is quieter and can power several workers at a time. If you’re a contractor, the most important consideration will be the type of jobs you’ll be doing. Higher air pressure means greater demand for air flow, and more pressure can damage the equipment.
Oil-free compressed air is certified 100% free of contaminants. Technically, oil-free air is not completely free of foreign matter, but it is extremely low within the limits of practical air quality. A technically oil-free air compressor might have a total oil level of 0.003 mg/m3. If you’re in need of a technically oil-free air compressor, you must install an air treatment equipment after your current compressor.
If you’re in the manufacturing industry, a good oil-free air compressor will save you money and reduce your environmental impact. Many of these tools require air compressors to work, and this equipment will ensure that they don’t get contaminated. To buy the best oil-free compressor, you should learn a bit about the different terms used by compressor repair companies. ACFM, for example, is the amount of air that can be compressed in one minute at rated conditions.
When you’re using an oil-free air compressor, you should know that the overall life of the device will be much shorter. Compared to an oil-flooded rotary screw air compressor, an oil-free compressor typically has a lifespan of 50 thousand hours. But it’s important to understand that this type of compressor can still cause damage to piping and processes. Therefore, you should choose an oil-free compressor when you need to clean air for your business.

Single-stage

A single-stage air compressor, also known as a piston air compressor, compresses air only once before storing it in a cylinder. This stored air has enough energy to power a variety of pneumatic tools, such as screwdrivers, chisels, and wrenches. These units are also ideally suited for low-flow applications and are widely used in gas stations, auto shops, and various manufacturing plants.
A single-stage air compressor uses two valves – one for inlet and one for outlet – to transfer compressed air. Both valves are actuated by springs. The inlet valve has a slight curvature to provide protection from damage. The compressor’s outlet valve opens when the pressure in the cylinder is higher than the pressure in the storage tank. The piston moves very quickly inside the cylinder, exerting a high amount of force throughout the compression process. This high piston speed is a common cause of compressor wear and tear.
A single-stage air compressor is ideal for smaller tradesmen and small construction crews. Its lightweight and compact design make it easier to transport and store. While it may be tempting to buy the first cheap air compressor you see, it’s important to balance the price against performance to choose the right air compressor for your needs. The best single-stage air compressor is one that provides excellent performance and durability. Its two-stage counterpart is designed for larger construction teams and large applications.
The main difference between a single-stage and a two-stage air compressor lies in their capacity. A single-stage air compressor compresses air only once and delivers it into the storage tank, while a two-stage compressor compresses it twice, creating double the pressure. Because of this, single-stage air compressors are cheaper and versatile than their counterparts, which means that they can be used for multiple purposes.
air-compressor

Low-noise

A low-noise air compressor is a type of industrial compressor that is less noisy than regular air compressors. These are generally smaller machines designed for smaller factories and workshops with a few to several employees. They are designed to handle mid-weight volumes of compressed air per day. This type of compressor is especially useful for smaller manufacturing businesses that need to produce compressed air for medical applications. Small breweries can also benefit from the low-noise capabilities of these compressors.
Low-noise air compressors come in various sizes and features. For smaller jobs, you can purchase a one-gallon model that is lightweight and portable. For larger jobs, you can purchase one with a larger tank that can provide more pressure for longer jobs. However, a larger tank will make the compressor heavier and harder to transport. To avoid this, make sure to check the size of the tank and how much power it can handle.
Considering a low-noise air compressor for your business? If so, you’ve come to the right place. There are a variety of affordable and dependable low-noise options to choose from. A CAT 10020C, for example, is designed to provide high-volume air to many outlets at once. A CAT 10020C comes with a 10-gallon tank, wheels, and a carrying handle.
Noise levels can also affect the productivity of employees. When employees work with air compressors in close proximity to each other, they may develop tinnitus. If employees are free from tinnitus because of the loud noise, they are likely to work more efficiently. Moreover, it will be easier for them to focus and communicate efficiently. If you need a compressor, a low-noise one is an excellent choice.

China 109 cfm Screw or piston & oil free 18.5kw air compressor     manufacturer China 109 cfm Screw or piston & oil free 18.5kw air compressor     manufacturer
editor by Cx 2023-05-09

China Moair Efficiency High Quality Intelligent PLC Control Direct Drive Screw Air Compressor manufacturer

Item Description

Moair Performance Large Top quality Smart PLC Control Direct Generate Screw Air Compressor

Solution Description

Geared up with an IE3 motor, the immediate generate rotary screw air compressor is made up of a substantial-precision screw and higher-high quality casting, with a wide variable selection of parameters.

Item Parameters

 

 

Model Electrical power(kW) Air shipping and delivery/Discharge force (mthree/min) / (Mpa)
MFG30A 22 3.forty four/.eight
MFG40A thirty five.62/.8
MFG50A 37 6.35/.eight
MFG60A forty five seven.35/.8
MFG75A 55 nine.sixty two/.eight
MFG100A 75 twelve.8/.8
MFG120A ninety 15.3/.eight
MFG150A 110 18.6/.8
MFG150W a hundred and ten eighteen.6/.8
MFG175A 132 21.5/.eight
MFG175W 132 21.5/.8
MFG200A one hundred sixty twenty five.8/.8
MFG200W 160 twenty five.8/.eight
MFG250A 185 28.5/.8
MFG250W 185 28.5/.8
MFG300A 220 35.3/.eight
MFG300W 220 35.3/.eight
MFG350A 250 43.2/.8
MFG350W 250 43.2/.8

 

Business Profile

FAQ

Q1: What ‘s your manufacturing facility tackle
A2: Our company is situated in NO.88 CZPT Highway,HangZhou ,ZheJiang ,China

Q2: How extended is our delivery
A2: Our common delivery time is thirty-40 times soon after affirmation order & getting recipets for regular compressors, for the other non standard prerequisite will be mentioned situation by scenario.

Q3: Can you settle for OEM orders? 
A3: Indeed, with specialist style crew, OEM orders are extremely welcome.


/ Piece
|
1 Piece

(Min. Order)

###

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type

###

Samples:
US$ 3000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Model Power(kW) Air delivery/Discharge pressure (m3/min) / (Mpa)
MFG30A 22 3.44/0.8
MFG40A 30 5.62/0.8
MFG50A 37 6.35/0.8
MFG60A 45 7.35/0.8
MFG75A 55 9.62/0.8
MFG100A 75 12.8/0.8
MFG120A 90 15.3/0.8
MFG150A 110 18.6/0.8
MFG150W 110 18.6/0.8
MFG175A 132 21.5/0.8
MFG175W 132 21.5/0.8
MFG200A 160 25.8/0.8
MFG200W 160 25.8/0.8
MFG250A 185 28.5/0.8
MFG250W 185 28.5/0.8
MFG300A 220 35.3/0.8
MFG300W 220 35.3/0.8
MFG350A 250 43.2/0.8
MFG350W 250 43.2/0.8

/ Piece
|
1 Piece

(Min. Order)

###

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type

###

Samples:
US$ 3000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Model Power(kW) Air delivery/Discharge pressure (m3/min) / (Mpa)
MFG30A 22 3.44/0.8
MFG40A 30 5.62/0.8
MFG50A 37 6.35/0.8
MFG60A 45 7.35/0.8
MFG75A 55 9.62/0.8
MFG100A 75 12.8/0.8
MFG120A 90 15.3/0.8
MFG150A 110 18.6/0.8
MFG150W 110 18.6/0.8
MFG175A 132 21.5/0.8
MFG175W 132 21.5/0.8
MFG200A 160 25.8/0.8
MFG200W 160 25.8/0.8
MFG250A 185 28.5/0.8
MFG250W 185 28.5/0.8
MFG300A 220 35.3/0.8
MFG300W 220 35.3/0.8
MFG350A 250 43.2/0.8
MFG350W 250 43.2/0.8

How to Choose the Right Air Compressor

An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
air-compressor

Electric motor

While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with two digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
air-compressor

Oil bath

Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.

Start/stop control

An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
air-compressor

Variable speed drive

A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between forty percent and eighty percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.

China Moair Efficiency High Quality Intelligent PLC Control Direct Drive Screw Air Compressor     manufacturer China Moair Efficiency High Quality Intelligent PLC Control Direct Drive Screw Air Compressor     manufacturer
editor by CX 2023-03-29